OD5-25T01 Displacement Measurement Sensors – SICK Sensor

Name: OD5-25T01 Displacement Measurement Sensors - SICK Sensor - INOSAKI
SKU: SICK-6035975
Price: 5129.54 USD
Availability: InStock

$ 5,129.54

Optimize your high-precision processes with the SICK OD5-25T01 (6035975). A Class 1 laser displacement sensor offering 0.02 µm repeatability and sub-micron accuracy.

SKU SICK-6035975 Category Laser Distance Sensors - SICK OD Precision

Product Overview

Model Name: OD5-25T01
Part Number: 6035975
Product Family: OD Precision
Measuring Principle: Laser triangulation (Phase-shift/Time-of-flight optimized for precision)
Measuring Range: 24 mm to 26 mm (2 mm total range)
Light Source: Visible red laser, Class 1 (IEC 60825-1:2014)
Housing Material: High-grade aluminum with glass window

Product Description

The SICK OD5-25T01 (6035975) is a high-end laser displacement sensor from the prestigious OD Precision family, designed for applications where sub-micrometer accuracy is non-negotiable. Operating on the principle of laser triangulation, this sensor provides a specialized measuring range of 24 mm to 26 mm, making it ideal for extremely close-range, high-resolution distance monitoring.

As a Class 1 laser device, it ensures maximum safety for operators without the need for additional protective housing, while maintaining an incredibly small light spot size of 25 µm x 35 µm for pinpoint measurement on tiny components. The OD5-25T01 is engineered for versatility, capable of measuring displacement on diverse surfaces, from matte ceramic to highly reflective glass. When paired with the AOD5 evaluation unit, it supports advanced functions like thickness measurement and transparent material analysis. Its robust aluminum housing and IP67 rating ensure that this precision instrument remains reliable even in challenging industrial environments where vibration and temperature fluctuations are common.

Key Performance Features

Extreme Repeatability: Achieves a repeatability of 0.02 µm, ensuring consistent data in micro-positioning tasks.
Superior Linearity: Features a linearity of ± 1.6 µm for high-fidelity distance measurement across the entire range.
High-Speed Processing: Offers a measuring frequency of up to 10 kHz (0.1 ms response time) for dynamic motion tracking.
Intelligent Sensitivity: Automatic or manual sensitivity adjustment allows for reliable measurement on changing surface colors or textures.
Specialized Functions: Capable of glass thickness measurement and calculating mean values (1x to 4,096x) to filter out mechanical noise.
Integrated Connectivity: Standard RS-422 serial interface with optional analog (current/voltage) and digital outputs via evaluation modules.

Ideal Applications

Electronics Manufacturing: Accurate positioning of PCBs and inspection of tiny SMT components.
Semiconductor Industry: Monitoring wafer thickness and detecting minute surface defects.
Automotive Quality Control: Checking tolerances of engine components and brake disc run-out.
Glass and Film Production: Non-contact thickness measurement of transparent materials and coatings.
Robotics: High-precision end-effector positioning for micro-assembly tasks.

Features

System part

Sensor head

Mechanics/electronics

Supply voltage V_s	DC 12 V … 24 V ¹⁾
Warm-up time	≤ 5 min
Housing material	Metal (Aluminum)
Window material	Glass
Connection type	0.5 m cable with connector ²⁾
Indication	LEDs, 4” color display on optional evaluation unit
Weight	250 g ³⁾
Dimensions (W x H x D)	29 mm x 78 mm x 75 mm
Enclosure rating	IP67
Protection class	III

¹⁾ DC 12 V (–5 %) … DC 24 V (+10 %).
²⁾ Can be extended to up to 50 m with extension cable.
³⁾ Includes 0.5 m cable.

Performance

Measuring range	24 mm … 26 mm ¹⁾
Target	Natural objects
Repeatability	0.02 µm ²⁾
Linearity	± 1.6 µm ²⁾
Response time	≥ 0.1 ms ³⁾ ⁴⁾
Measuring frequency	≤ 10 kHz ¹⁾ ⁴⁾
Output time	≥ 0.1 ms
Light source	Laser, red visible red light
Laser class	1 (IEC 60825-1:2014, EN 60825-1:2014) ⁵⁾
Typ. light spot size (distance)	25 µm x 35 µm (25 mm)
Special task	Thickness measurement of transparent material
Additional function	Mean-value setting 1 … 4,096x, selectable measuring frequency (automatic / 0.1 ms … 3.2 ms), automatic sensitivity adjustment, manual sensitivity adjustment, Mutual interference, Glass thickness measurement
Thickness measurement of transparent material	0.2 mm … 2 mm

¹⁾ 6 % … 90 % remission; at default settings.
²⁾ Measurement at 90% remission (ceramic, white), or mirror for OD5-25x; averaging set to: 256 or 4096 for OD5-25x; constant ambient conditions.
³⁾ Time needed for automatic sensitivity adjustment is calculated as: sampling period x 20. At default setting 100 µs (10kHz) this is <= 2ms.
⁴⁾ Default setting for OD5-350×100 and OD5-500×200 = 0.8 ms, or 1.25 kHz, all others = 0.1 ms/10 kHz.
⁵⁾ Wavelength: 650 nm, max. output: 390 µW.

Interfaces

Serial	✔ , RS-422
Remark	RS-232 optional via external evaluation unit AOD5

Digital output
Number	5 ¹⁾
Type	PNP / NPN
Maximum output current I_A	≤ 100 mA

Analog output
Number	3 ¹⁾ ²⁾
Type	Current output / voltage output
Current	4 mA … 20 mA, ≤ 300 Ω
Voltage	0 V … 10 V ³⁾

Laser-off input

1 x laser-off

¹⁾ Optional over evaluation unit AOD5.
²⁾ A maximum of three current and three voltage outputs are possible via the AOD5 evaluation unit.
³⁾ Output resistance 100 Ω, min. load 10 k Ω.

Ambient data

Ambient temperature, operation	–10 °C … +50 °C
Ambient temperature, storage	–20 °C … +60 °C
Relative air humidity (non-condensing)	35 % … 85 %
Temperature drift	± 0.01 % FS/K (FS = Full Scale = Measuring range of sensor)
Typ. Ambient light immunity	Artificial light: ≤ 3,000 lx Sunlight: ≤ 10,000 lx
Vibration resistance	10 Hz … 55 Hz (amplitude 1.5 mm, x-, y-, z-axis 2 hours each)
Shock resistance	50 G (x, y, z axis 3 times each)