KTX-WP91141252ZZZZ – Contrast Sensors – SICK Sensor

$ 527.50

Optimize precision with the SICK 1078097 (KTX-WP91141252ZZZZ) Contrast Sensor. Features RGB LED, 13mm sensing range, and 50kHz switching for high-speed industrial automation.

SKU SICK-1078097 Category

Product Overview

  • Part Number: 1078097
  • Model Name: KTX-WP91141252ZZZZ
  • Product Family: KTX Prime
  • Light Source: High-precision RGB LED (470 nm, 525 nm, 625 nm)
  • Sensing Distance: 13 mm (± 5 mm tolerance)
  • Switching Output: PNP (Push-pull available on specific configurations)
  • Housing Material: Rugged VISTAL® (Glass-fiber reinforced ABS)
  • Connection: M12 male connector, 5-pin

 

Product Description

The SICK 1078097 is a high-performance contrast sensor from the KTX Prime series, engineered to deliver exceptional accuracy in demanding industrial environments. Utilizing advanced TwinEye-Technology, the sensor provides an increased depth of field and a high tolerance for sensing distances, ensuring stable detection even on glossy or vibrating materials. Its high-precision RGB LED light source automatically selects the best emission color to maximize contrast resolution between the background and the mark.

Equipped with a user-friendly 7-segment display and flexible teach-in methods—including 1-point, 2-point, dynamic, and auto modes—the KTX-WP91141252ZZZZ allows for rapid commissioning and easy parameter adjustment. With an impressive switching frequency of up to 50 kHz and a response time of just 10 µs, this sensor is optimized for high-speed machine processes where timing and reliability are critical. The robust VISTAL® housing and IP67 rating ensure durability against mechanical stress and environmental contaminants, making it a dependable choice for modern packaging, printing, and labeling applications.

 

Key Performance Features

  • TwinEye-Technology: Enhances contrast detection on high-gloss or fluttering materials for improved process stability.
  • High-Speed Processing: 50 kHz switching frequency and 10 µs response time enable precise mark detection at maximum machine speeds.
  • Flexible Teach-in: Supports 1-point, 2-point, dynamic, and auto-teach modes to adapt to various material complexities.
  • 7-Segment Display: Integrated digital display for real-time visualization of settings and process quality.
  • Extended Jitter Performance: Low jitter of 5 µs ensures consistent switching points and minimizes timing errors.
  • RGB LED Light Source: Automatic selection of Red, Green, or Blue light for superior grayscale and color contrast resolution.

 

Ideal Applications

  • Packaging Industry: Accurate print mark detection for controlling cutting, folding, and sealing processes.
  • Labeling Machines: Precise alignment of labels on bottles, cans, and pharmaceutical packaging.
  • Printing Industry: Real-time print control and monitoring of registration marks.
  • Material Handling: Splice detection in paper, foil, and battery production lines.
  • Quality Control: Sorting and detecting color differences in yarn, cable, or web-based production.

 

Features

Special applications Standard
Device type Standard
Dimensions (W x H x D) 30 mm x 53 mm x 78.5 mm
Sensing distance ≤ 13 mm
Sensing distance tolerance ± 5 mm
Housing design Large
Light source LED, RGB 1)
Wave length 470 nm, 525 nm, 625 nm
Light emission Long side of housing
Light spot size 0.9 mm x 3.8 mm
Light spot direction Vertical 2)
Receiving filters None
Teach-in mode 1-point teach-in, 2-point teach-in, teach-in dynamic, auto mode
Output function Light/dark switching
Delay time Adjustable
Special features
Delivery status 2-point teach-in
Parameter presettings None

 

1) Average service life: 100,000 h at TU = +25 °C.
2) In relation to long side of housing.

 

Mechanics/electronics

Supply voltage 10.8 V DC … 28.8 V DC 1)
Ripple ≤ 5 Vpp 2)
Current consumption < 100 mA 3)
Switching frequency 50 kHz 4) 5)
Response time 10 µs 6) 7)
Jitter 5 µs 8)
Switching output PNP
Switching output (voltage) PNP: HIGH = VS – 3 V / LOW = 0 V
Output current Imax. 100 mA 9)
Input, teach-in (ET) Teach: U = 10 V … < VS
Input, blanking input (AT) Blanked: U = 10 V … < Uv
Input, fine/coarse (F/C) Coarse: U = 10 V … < Uv
Input, light/dark (L/D) Light: U = 10 V … < Uv
Retention time (ET) 25 ms, non-volatile memory
Connection type Male connector M12, 5-pin
Protection class III
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP67
Weight 94 g
Housing material Plastic, VISTAL®
Optics material Plastic, COP

 

1) Limit values: DC 12 V (–10 %) … DC 24 V (+20 %). Operation in short-circuit protected network max. 8 A.
2) May not exceed or fall below Uv tolerances.
3) Without load.
4) With light/dark ratio 1:1.
5) 1-point teach-in (color mode): 16 kHz.
6) Signal transit time with resistive load.
7) 1-point teach-in (color mode): 30 µs.
8) 1-point teach-in (color mode): 15 µs.
9) Total current of all Outputs.

 

Ambient data

Ambient operating temperature –20 °C … +60 °C
Ambient temperature, storage –25 °C … +75 °C
Shock load According to IEC 60068-2-27 (30 g/11 ms)
UL File No. E181493
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