KTM-WP11181P Contrast Sensors – SICK Sensor

$ 202.75

Optimize high-speed detection with the SICK 1062199 (KTM-WP11181P) Contrast Sensor. Features RGB LED technology, 12.5mm range, and 15kHz frequency for precision.

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Product Overview

  • Part Number: 1062199
  • Type: KTM-WP11181P (KTM Prime Series)
  • Sensing Distance: 12.5 mm (± 3 mm tolerance)
  • Light Source: RGB LED (Red, Green, Blue)
  • Light Spot Size: 1.6 mm x 9.5 mm (Vertical orientation)
  • Switching Output: PNP (Light/dark switching)
  • Connection: Male connector M8, 4-pin
  • Housing Material: Rugged ABS plastic with PMMA optics

 

Product Description

The SICK 1062199, part of the KTM Prime series, is a high-performance miniature contrast sensor designed to excel in demanding industrial environments where space is limited. Utilizing a sophisticated RGB three-color LED light source, the sensor automatically selects the ideal transmission color (Red, Green, or Blue) to provide the highest contrast resolution between a mark and its background. This ensures stable detection even on glossy, multi-colored, or low-contrast materials.

The KTM-WP11181P features a vertical light spot and a high switching frequency of 15 kHz, making it perfectly suited for high-speed production and packaging lines. Its 32 µs response time ensures that registration marks are captured with millisecond precision. Setup is simplified through a user-friendly 2-point teach-in button—supporting both static and dynamic teach-in modes—or via an external control signal. Housed in a compact, IP67-rated enclosure (12 mm x 31.5 mm x 21 mm), this sensor offers a reliable, space-saving solution for modern automated machinery that requires rigorous registration and positioning accuracy.

 

Key Performance Features

  • RGB Technology: Automatically chooses the optimal light color for maximum contrast reliability across various material types.
  • High Switching Frequency: 15 kHz frequency allows for the detection of marks at extremely high web speeds.
  • Ultra-Fast Response: A 32 µs response time and 15 µs jitter ensure precise positioning and minimal error.
  • Flexible Teach-In: Features 2-point static/dynamic teach-in and “proximity to mark” adjustment for easy commissioning.
  • Compact Design: Miniature housing allows for seamless integration into tight machine spaces without sacrificing performance.
  • Industrial Durability: IP67 enclosure rating provides protection against dust and water ingress in harsh factory conditions.

 

Ideal Applications

  • Packaging Industry: Accurate detection of print and registration marks on foil, plastic, and paper.
  • Labeling Machines: Precise positioning and alignment of labels on bottles, containers, and boxes.
  • Printing Processes: Monitoring of web tension and cutting marks in high-speed printing presses.
  • Food & Beverage: Reliable detection of marks on multi-colored or reflective food packaging.
  • Pharmaceuticals: Verification of product coding and safety seals on medical packaging.

 

Features

Dimensions (W x H x D) 12 mm x 31.5 mm x 21 mm
Sensing distance 12.5 mm
Sensing distance tolerance ± 3 mm
Housing design (light emission) Small
Light source LED, RGB 1)
Wave length 470 nm, 525 nm, 625 nm
Light emission Long side of housing
Light spot size 1.5 mm x 6.5 mm
Light spot direction Vertical 2)
Receiving filters None
Adjustment Teach-in button
Teach-in mode 2-point teach-in static/dynamic + proximity to mark

ET: Teach-in dynamic

  • 1) Average service life: 100,000 h at TU = +25 °C.
  • 2) In relation to long side of housing.

 

Mechanics/electronics

Supply voltage 12 V DC … 24 V DC 1)
Ripple ≤ 5 Vpp 2)
Current consumption < 50 mA 3)
Switching frequency 15 kHz 4)
Response time 32 µs 5)
Jitter 15 µs
Switching output PNP
Switching output (voltage) PNP: HIGH = UV ≤ 2 V / LOW approx. 0 V
Switching mode Light/dark switching
Output current Imax. 50 mA 6)
Input, dynamic teach-in (ET) PNP: Teach: U = 10,8 V … < UV

PNP: Run: U < 2 V or open

Retention time (ET) 28 ms, non-volatile memory
Time delay None
Connection type Male connector M8, 4-pin
Protection class III
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP67
Weight 20 g
Housing material Plastic, ABS
Optics material Plastic, PMMA
Indication LED indicator green: power on

LED indicator, yellow: Status switching output Q

  • 1) Limit values: DC 12 V (–10 %) … DC 24 V (+20 %). Operation in short-circuit protected network max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1.
  • 5) Signal transit time with resistive load.
  • 6) Total current of all Outputs.
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