SICK KTM-WN11101PS07 – High-Speed RGB Contrast Sensor

$ 129.95

Compact RGB contrast sensor with 15 kHz speed for precise mark detection, perfect for high-speed packaging, labeling, and printing applications.

SKU SICK-1088011 Category

Product Description

SICK KTM-WN11101PS07 – High-Speed RGB Contrast Sensor for Precision Mark Detection

Product Overview

The SICK KTM-WN11101PS07 is a compact, high-performance RGB contrast sensor designed to detect even the slightest variations in color and brightness. With a small housing size of only 12 × 31.5 × 21 mm, it fits seamlessly into tight installation spaces, making it ideal for fast-moving production lines. Leveraging advanced RGB LED technology and a high switching frequency of 15 kHz, it ensures accurate detection of contrast marks, labels, and registration marks at high speeds, even in challenging environments.

Part Number: 1088011
Contrast Sensor Model: KTM-WN11101PS07


Key Features & Specifications

Feature Details Benefit
Sensor Type RGB LED Contrast Sensor Accurately detects subtle color and contrast changes for precise mark recognition
Dimensions (W × H × D) 12 mm × 31.5 mm × 21 mm Fits into compact machine spaces
Sensing Distance ≤ 12.5 mm (±3 mm tolerance) Flexible mounting with reliable detection range
Light Source / Wavelengths RGB LED – 470 nm (blue), 525 nm (green), 625 nm (red) Optimized for high-contrast detection across different materials
Light Spot Size & Direction 1.6 mm × 9.5 mm, vertical to housing Sharp detection area for small contrast marks
Adjustment Method 2-point teach-in (static/dynamic) Fast setup and easy calibration for different materials
Supply Voltage 12–24 V DC Compatible with common industrial power supplies
Current Consumption < 50 mA Energy-efficient operation
Switching Frequency 15 kHz High-speed detection for rapid production lines
Response Time 32 µs Instant detection to prevent production delays
Switching Output NPN, dark switching Reliable signal output for control systems
Output Current Max. 50 mA Supports standard industrial loads
Housing Material ABS with PMMA optics Durable and lightweight
Enclosure Rating IP67 Protection against dust and water immersion
Connection Type M8, 4-pin male connector Easy and secure integration into control systems
Operating Temperature –10 °C to +55 °C Suitable for various industrial environments
Certifications CE, UKCA, UL, cULus, China RoHS Compliance with international standards

Download Full Specification Datasheet – SICK KTM-WN11101PS07

 


Applications

  • High-Speed Label Alignment in Packaging Lines
    In automated wrapping machines, the KTM sensor detects fine contrast marks on glossy packaging film at extremely high speeds. Its rapid 32 µs response ensures labels are precisely positioned, minimizing misalignment, reducing waste, and avoiding costly production stoppages.

  • Print Mark Detection on Film Packaging
    In food and beverage production, the sensor identifies registration marks on transparent or reflective films. By capturing even the smallest contrast differences, it ensures precise cutting, accurate print positioning, and consistently high-quality packaging.

  • Seal Verification in Automotive Assembly
    Within automotive manufacturing, the sensor checks the presence of dark rubber seals on shiny metallic components. Its RGB LED system and dynamic teach-in feature eliminate false readings from reflections and surface variations, ensuring reliable assembly verification.

  • Edge Detection on Glossy Labels
    On high-speed labeling machines, the KTM discerns the edges of reflective labels despite fluctuating light and surface conditions. This maintains exact placement, preventing crooked or misplaced labels on products.

  • Tube Positioning in Extrusion Lines
    In plastic extrusion processes, the sensor detects contrast marks or colored bands on fast-moving tubing. Its compact housing allows installation in tight spaces, while its accuracy ensures the tubing is cut at precisely the right points.

  • Glossy Card and Cardboard Feed Control
    On paperboard feeding systems, the KTM recognizes feed marks on reflective card materials. Its quick, flexible teach-in modes allow operators to adapt instantly to new materials without production delays.

  • Circuit Board Trace Contrast Detection
    In electronics assembly, the sensor distinguishes contrast between printed circuit board traces and their background. This supports accurate placement of components and early detection of defects during manufacturing.

  • Operation in Harsh or Wash-Down Environments
    With its IP67 sealing and rugged design, the KTM operates reliably in moisture-rich or chemically exposed areas. Its non-volatile memory preserves calibration settings even after cleaning cycles or shutdowns.

 


 

Features

Dimensions (W x H x D) 12 mm x 31.5 mm x 21 mm
Sensing distance 12.5 mm
Sensing distance tolerance ± 3 mm
Housing design (light emission) Small
Light source LED, RGB 1)
Wave length 470 nm, 525 nm, 625 nm
Light emission Long side of housing
Light spot size 1.5 mm x 6.5 mm
Light spot direction Vertical 2)
Receiving filters None
Adjustment Teach-in button
Teach-in mode 2-point teach-in static/dynamic + proximity to mark

ET: Teach-in dynamic: Q-signal switches during teach-in (up to 10 ms time delay for 1st mark)

  • 1) Average service life: 100,000 h at TU = +25 °C.
  • 2) In relation to long side of housing.

 

Mechanics/electronics

Supply voltage 12 V DC … 24 V DC 1)
Ripple ≤ 5 Vpp 2)
Current consumption < 50 mA 3)
Switching frequency 15 kHz 4)
Response time 32 µs 5)
Jitter 15 µs
Switching output NPN
Switching output (voltage) NPN: HIGH = approx. U/ LOW ≤ 2 V
Switching mode Dark switching
Output current Imax. 50 mA 6)
Retention time (ET) 28 ms, non-volatile memory
Time delay None
Connection type Male connector M8, 4-pin
Protection class III
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP67
Weight 20 g
Housing material Plastic, ABS
Optics material Plastic, PMMA
Indication LED indicator green: power on

LED indicator, yellow: Status switching output Q

  • 1) Limit values: DC 12 V (–10 %) … DC 24 V (+20 %). Operation in short-circuit protected network max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1.
  • 5) Signal transit time with resistive load.
  • 6) Total current of all Outputs.

Related Accessories

SICK Accessories (Recommended)

  • BEF-W100-A Mounting Bracket – Stainless steel bracket with mounting hardware, ideal for wall or machine installation

  • YF8U14-050VA3M2A14 Cable – 5 m PVC M8-to-M12 sensor/actuator cable for robust industrial connections

  • YF8U14-050VA3XLEAX Cable – 5 m PVC M8 connector to flying leads for flexible wiring integration

 


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