IDS GV-53D4LE Series – 3.2 MP Global Shutter GigE Camera

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 Applications of IDS Imaging GV-53D4LE Series

1. High-Speed Electronics Inspection
In electronics manufacturing, identifying soldering defects, missing components, or alignment errors must happen in milliseconds. The GV-53D4LE’s Sony IMX900 global shutter sensor captures 3.2 MP images at up to 73 fps in trigger mode, freezing motion without blur. Its compact C-Mount design integrates easily into conveyor-based inspection systems, while GigE Vision connectivity ensures fast, lossless data transfer to quality control stations. Engineers can set specific regions of interest (ROI) to focus on high-risk areas, improving detection efficiency and reducing false positives. This makes the camera ideal for SMT line inspections, PCB assembly verification, and automated optical inspection (AOI) systems requiring precision at production speeds.

2. Robotics & Automated Pick-and-Place Systems
Modern pick-and-place robots require fast, accurate visual feedback to handle delicate components without error. The GV-53D4LE Series offers compact dimensions (50 × 50 × 32 mm) for easy mounting directly on robotic arms. With global shutter capture, it eliminates motion distortion when tracking moving parts. The camera’s 0.016 ms minimum exposure time allows operation under intense LED lighting, while its wide exposure range supports challenging lighting conditions. Combined with GigE Vision for low-latency data streaming, it enables robots to identify part orientation, detect defects, and verify correct placement in real time. This improves production yield and reduces costly downtime from assembly errors.

3. Precision Motion Analysis in R&D
Research applications such as biomechanics, material stress testing, or fluid dynamics demand accurate high-speed imaging. The GV-53D4LE’s ability to record at up to 73 fps with a 3.2 MP resolution ensures that every microsecond is documented with clarity. Global shutter technology captures sharp images without rolling shutter artifacts, which is essential for tracking fast movements. Its robust ROI and decimation options allow researchers to increase frame rates when focusing on smaller areas of interest. With its flexible exposure times, the camera adapts to both bright lab conditions and controlled low-light experiments, making it a versatile tool for scientific visualization and data analysis.

4. Industrial Packaging & Label Verification
In high-volume packaging lines, ensuring correct labeling, expiry date printing, and barcode readability is critical. The GV-53D4LE Series combines high-speed image capture with reliable GigE Vision networking to inspect each package in real time. Its 2.25 µm pixel size provides sharp, high-contrast images for optical character recognition (OCR) and barcode scanning software. The camera’s compact form factor allows installation in tight conveyor spaces, while its GPIO ports support synchronized triggering with conveyor sensors. This ensures that every item is checked without slowing production, helping manufacturers maintain compliance with quality standards and avoid costly product recalls due to labeling errors.

5. Automated Quality Control for Automotive Parts
Automotive manufacturing involves inspecting complex, fast-moving components such as gears, brake parts, and engine assemblies. The GV-53D4LE’s 3.2 MP resolution captures fine surface details, enabling the detection of scratches, cracks, or dimensional inaccuracies. The global shutter design prevents motion distortion, even when components move at high speeds. Using ROI settings, the camera focuses processing power on critical inspection areas, allowing real-time defect detection. Its rugged design tolerates industrial operating temperatures, and GigE connectivity ensures images are transferred instantly to analysis software. This makes it a dependable choice for in-line automotive quality control, where precision and speed directly impact production efficiency.