1. High-Speed Conveyor QA for Seals, Caps, and Blister Packs
On fast packaging lines, small defects can hide behind motion blur and inconsistent timing. A Sony IMX546 global shutter camera captures the full frame at once, keeping cap knurls, seal edges, and blister cavities geometrically correct even when products move quickly. The square 2856 × 2848 resolution is efficient for centered inspections, letting you crop a tight ROI around each item while maintaining fine detail for defect detection. Hardware trigger and flash synchronization enable repeatable exposure timing with strobe lighting, which stabilizes results across shift changes. When throughput spikes, ROI and decimation can be used to sustain cycle time without redesigning mechanics.
2. ITS Traffic and Tolling Capture Under Night and Weather Variability
Traffic imaging demands sharp frames of moving vehicles under mixed illumination, headlight flare, and challenging weather. With global shutter, the IMX546 sensor helps freeze motion so plate characters and vehicle features remain readable rather than smeared across pixels. Deterministic triggering supports consistent timing when vehicles cross a virtual gate, and short exposures paired with synchronized illumination reduce blur at higher speeds. The sensor’s high pixel count improves readability at longer distances or wider fields of view, while GigE simplifies installation on gantries where cable runs can be long. Bandwidth control and stable streaming are valuable for multi-lane deployments that must run continuously.
3. Precision Metrology for Stamped, Machined, and Laser-Cut Parts
Dimensional checks rely on clean edges and reliable geometry, not “rolled” shapes caused by motion or vibration. An IMX546 global shutter camera is effective when parts settle on a fixture, rotate slightly, or vibrate after placement—capturing all pixels simultaneously reduces skew that can corrupt edge fits and circularity measurements. The square format is practical for centered parts and symmetric features, improving pixel utilization for measurement regions. 12-bit output helps preserve subtle gradients on reflective surfaces, aiding thresholding and edge extraction. Triggered acquisition with controlled lighting delivers repeatability, and ROI cropping can focus processing on critical features to keep inspection time predictable.
4. Appearance and Print Inspection for Consumer Goods and Premium Packaging
Aesthetic defects are often subtle: print density changes, hue drift, fine scratches, or uneven coatings. IMX546-based color imaging can support stable appearance inspection because global shutter avoids color “smear” along moving edges that can confuse algorithms and raise false rejects. High resolution helps capture micro-defects in text, logos, and security marks, while gamma/LUT adjustments can standardize contrast across different materials and finishes. Trigger-controlled exposure makes images consistent when items arrive at variable spacing, especially with strobe lighting. For product families with multiple SKUs, ROI profiles can be stored per variant to keep changeovers fast without sacrificing detection sensitivity.
5. Multi-Camera Robotics Cells for Pick-and-Place and High-Mix Assembly
Robotic automation often needs consistent images while either the robot or the part is moving, especially during approach, grasp, and insertion verification. Global shutter IMX546 capture reduces pose-estimation jitter caused by motion artifacts, improving feature-based localization and reducing mis-picks. The square frame is efficient for top-down pose plus margin, and ROI can tighten capture to the work envelope for faster processing. Hardware I/O for trigger and strobe supports synchronized multi-camera snapshots, which is important when combining top and side views in the same cycle. GigE networking and PoE/industrial power options simplify wiring and scaling when a pilot cell expands into multiple identical stations.
Related Products & Accessories
IDS Accessories
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C-Mount Lenses – Optimized for 2/3″ (Sony IMX546) sensors
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C-Mount Lens Lock Ring – Prevents focus drift from vibration and thermal cycling
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Industrial GigE Cables (Shielded Cat6) – Stable streaming over longer runs in noisy factory environments
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PoE Injector / PoE GigE Switch – Single-cable power + data for cleaner installations
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8-Pin Hirose I/O Cable – Enables hardware trigger, strobe output, and GPIO integration
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Trigger Devices (Photoelectric Sensor / Encoder Input) – Deterministic capture for high-speed lines
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LED Strobe Light + Strobe Controller – Freezes motion with short exposure, improves edge sharpness
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Camera Mounting Brackets / Alignment Plate – Faster setup and repeatable multi-camera positioning
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Protective Enclosure with Optical Window – Useful for dust, oil mist, and splash-prone environments
IDS Imaging Cameras
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GV-51J0SE Series – 5 MP Sony IMX547 Global Shutter GigE Camera Family (speed/throughput alternative)
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U3 Series USB3 Cameras – USB3 alternative when local PC connection and higher bandwidth are preferred
As an authorized distributor of IDS products, we offer certified expertise and technical support to ensure you get the most out of your GV-51J1SE Rev.4.2 camera. We stand by the quality of our products and provide comprehensive warranty services. Our team can also assist with special services like custom integration and creating pre-configured kits tailored to your specific needs.
- Contact Us: Get in touch with our technical support team for detailed inquiries about the GV-51J1SE Rev.4.2 ‘s features and integration.
- Request a Quote: Planning a large-scale project? Contact us for a bulk quote or OEM pricing.
- Download Software: Access the necessary software, APIs, and manuals to get started with your IDS camera.
- Email: sales@inosaki.com
