CS81-P1112 Color Sensors – SICK Sensor

$ 941.75

Boost production precision with the SICK CS81-P1112 (1028224) Color Sensor. High-speed RGB detection, 12.5mm range, and PNP output for reliable industrial automation.

SKU SICK-1028224 Category

Product Overview

  • Model Name: CS81-P1112
  • Part Number: 1028224
  • Sensing Distance: 12.5 mm (± 3 mm tolerance)
  • Light Source: RGB LED (Red, Green, Blue)
  • Light Spot Size: 2 mm x 4 mm (Vertical)
  • Switching Output: PNP (High = VS – ≤ 2 V / Low approx. 0 V)
  • Connection: Male connector M12, 5-pin (Rotatable up to 90°)
  • Housing Material: Zinc diecast (Metal)

 

Product Description

The SICK CS81-P1112 (1028224) is a high-performance color sensor from the CS8 series designed for precise single-color detection in demanding industrial environments. Utilizing a sophisticated RGB LED light source with wavelengths of 640 nm, 525 nm, and 470 nm, the sensor can identify even the most subtle color nuances. It features a compact rectangular zinc diecast housing that is IP67 rated, ensuring durability against moisture and dust.

The device is engineered for speed and flexibility, offering an adjustable switching frequency of 1 kHz, 3 kHz, or 6 kHz, with a minimum response time of just 85 µs. Setup is simplified through a static 1-point teach-in button, while the integrated bar graph display provides immediate visual feedback on color quality and detection certainty. With its 12.5mm sensing distance and vertical light spot, the CS81-P1112 provides stable and repeatable results, making it an essential component for high-speed quality control and sorting processes.

 

Key Performance Features

  • High-Speed Processing: Adjustable switching frequencies (1 kHz/3 kHz/6 kHz) allow for rapid detection in fast-moving production lines.
  • Precision RGB Technology: Triple-color LED illumination enables high-resolution color differentiation that outperforms standard contrast sensors.
  • Intuitive Configuration: Static 1-point teach-in via a pushbutton or external cable ensures quick commissioning and easy adjustments.
  • Robust Construction: IP67-rated metal housing provides resistance to vibration (IEC 60068) and harsh industrial conditions.
  • Visual Monitoring: Features a green bar graph display for real-time monitoring of color correspondence and signal strength.
  • Flexible Integration: Features a 90° rotatable M12 connector and a deactivation delay (20 ms) that can be shifted as needed.

 

Ideal Applications

  • Packaging Industry: Detection of color-coded marks on packaging film or labels to trigger cutting or positioning.
  • Quality Control: Sorting parts based on color or verifying the presence of specific color components in assembly.
  • Automotive Production: Identifying colored markings on components or distinguishing between painted parts.
  • Printing & Paper: High-speed detection of print marks and color registration control.
  • Logistics & Sorting: Automating the routing of bins or products based on color identification.

 

Features

Dimensions (W x H x D) 30.4 mm x 80 mm x 53 mm
Sensing distance 12.5 mm 1)
Sensing distance tolerance ± 3 mm
Housing design (light emission) Rectangular
Light source LED, RGB 2)
Wave length 640 nm, 525 nm, 470 nm
Light spot size 2 mm x 4 mm
Light spot direction Vertical
Adjustment Teach-in button
Teach-in mode Static 1-point teach-in
  • 1) From front edge of lens.
  • 2) Average service life: 100,000 h at TU = +25 °C.

Mechanics/electronics

Supply voltage 10 V DC … 30 V DC 1)
Ripple < 5 Vpp 2)
Current consumption < 120 mA 3)
Switching frequency 1 kHz 4)
3 kHz
6 kHz
Adjustable
Response time 500 µs, 160 µs, 85 µs 5)
Switching output PNP
Switching output (voltage) PNP: HIGH = VS– ≤ 2 V / LOW approx. 0 V
Output (channel) 1 color
Output current Imax. < 100 mA 6)
Input, teach-in (ET) PNP
Teach: U = 10 V … < UV
Run: U < 2 V
Input, blanking input (AT) PNP
Blanked: U > 10 V … < Uv
Free-running: U < 2 V 7)
Retention time (ET) 25 ms, non-volatile memory
Time delay Deactivation delay 20 ms, shiftable
Connection type Male connector M12, 5-pin
Protection class II 8)
Circuit protection UV connections, reverse polarity protected
Output Q short-circuit protected
Interference pulse suppression
Enclosure rating IP67
Weight 400 g
Housing material Metal, zinc diecast
  • 1) Limit values when operated in short-circuit protected network: max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1.
  • 5) Signal transit time with resistive load.
  • 6) Consumption count Q1 / Q2.
  • 7) AT > 200 µs.
  • 8) Reference voltage DC 32 V.
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