Basler acA4024-8gc 12MP Color GigE Industrial Camera

Technical Overview

Compact 12.2 MP Basler ace U color GigE camera with Sony IMX226 CMOS sensor, 8 fps, PoE, and C-mount for high-resolution industrial machine vision applications.

Key Features

12.2 MP (4024 x 3036) resolution color images at 8 frames per second.
Equipped with Sony IMX226 Starvis CMOS sensor (1/1.7" optical format).
GigE interface with Power over Ethernet (PoE) for simplified cabling.
Compact housing (42 x 29 x 29 mm, excluding connectors).
C-Mount lens compatibility.
PGI image enhancement algorithms (5x5 debayering, color-anti-aliasing, denoising, sharpening filter).
Support for 8, 10, or 12-bit pixel depth.
Programmable exposure time via camera API, hardware, or software trigger.
Digital I/O lines for synchronization and control (1 opto-coupled input, 1 opto-coupled output, 1 GPIO).
IP30 rating for industrial environments.
Operating temperature range of 0 to +50 °C.
Includes Basler Pylon SDK Software and Driver.

Technical Specification Matrix

Parameter	Value
Resolution (H x V)	4024 x 3036 pixels
Megapixels	12.2 MP
Sensor Type	Sony IMX226 Color CMOS
Shutter Type	Rolling Shutter
Sensor Format	1/1.7"
Pixel Size (H x V)	1.85 x 1.85 µm
Frame Rate	8 fps
Interface	GigE (Gigabit Ethernet)
Power Supply	PoE (IEEE 802.3af) or 12-24 VDC
Power Consumption (DC)	2.5 W (typical)
Power Consumption (PoE)	2.9 W (typical)
Lens Mount	C-Mount
Operating Temperature	0 to +50 °C (housing temperature)
IP Rating	IP30
I/O Lines	1 opto-coupled input, 1 opto-coupled output, 1 GPIO
Pixel Bit Depth	8, 10, or 12 bits
Dynamic Range	70.2 dB (typical)
Physical Weight (kg)	0.09
Dimensions L x W x H (cm)	4.2 x 2.9 x 2.9

Industrial Applications

1. High-Resolution Quality Control in Electronics Manufacturing

The Basler acA4024-8gc camera, with its 12.2 MP resolution (4024x3036 pixels) and 1.85 µm pixel size, is ideal for detailed inspection of small components on printed circuit boards or fine pitch connectors. Its GigE interface and PoE simplify integration into existing factory automation lines.

Problem Solved

Enables precise detection of microscopic defects, solder joint quality issues, or misaligned components that are invisible to the human eye, thereby improving product quality and reducing rework in high-volume electronics assembly.

Machine VisionPCB InspectionQuality AssuranceMicrometer PrecisionGigE VisionPoE

2. Automated Pharmaceutical Packaging Inspection

Leveraging its 12.2 MP resolution and color imaging capabilities, this camera can perform high-speed visual inspection of pharmaceutical packaging for correct labeling, fill levels, tamper evidence, and overall package integrity. The compact 42x29x29 mm size facilitates integration into tight spaces on packaging lines, and the IP30 rating provides basic protection.

Problem Solved

Ensures compliance with regulatory standards by automatically verifying packaging information and physical integrity, minimizing human error and increasing throughput on production lines.

Pharmaceutical InspectionPackaging AutomationLabel VerificationColor VisionHigh ThroughputIP30

3. Material Sorting and Classification in Recycling Facilities

The Basler acA4024-8gc's high resolution and color sensor, combined with its 8 fps frame rate, can be used for rapid identification and sorting of different material types (e.g., plastics by color or transparency) on conveyor belts. Its robust industrial design, powered by PoE, allows for reliable operation in challenging industrial environments.

Problem Solved

Automates the separation of mixed materials, enhancing the efficiency and purity of sorted streams in recycling processes, which often involves dirty or fast-moving objects.

Automated SortingMaterial ClassificationRecycling TechnologyColor RecognitionConveyor Belt InspectionIndustrial Automation