Basler acA2500-60um 5 MP Mono USB 3.0 Camera

Technical Overview

5 MP monochrome camera with 60 fps global shutter, USB 3.0 interface, and 29.3x29x29mm compact form factor.

Key Features

5.0 Megapixel (2590 x 2048 pixels) resolution
60 frames per second (fps) at full resolution
ON Semiconductor PYTHON 5000 Progressive Scan CMOS sensor
Global Shutter for distortion-free images of moving objects
USB 3.0 interface (USB3 Vision compliant)
Compact housing: 29.3 x 29 x 29 mm (excludes connectors and lens mount)
10-bit pixel depth for detailed image data
C-Mount for versatile lens compatibility
Power over USB 3.0 interface
Synchronization via hardware trigger (GPIO), software trigger, or free-run
1 opto-coupled input, 1 opto-coupled output, and 2 general purpose I/O (GPIO) lines
Operating temperature range of 0 °C to +50 °C
IP30 rating for protection against solid objects larger than 2.5 mm
Includes Basler Pylon SDK software and driver

Technical Specification Matrix

Parameter	Value
Resolution (H x V)	2590 x 2048 pixels
Megapixels	5.0 MP
Frame Rate (max)	60 fps
Sensor Type	ON Semi PYTHON 5000 Progressive Scan CMOS
Shutter Type	Global
Pixel Size (H x V)	4.8 x 4.8 µm
Pixel Depth	10 bit
Interface	USB 3.0
Lens Mount	C-Mount
Power Supply	Power over USB (5 VDC nominal)
Power Consumption (typical)	3.5 W
I/O Lines	1 opto-coupled input, 1 opto-coupled output, 2 GPIO
Operating Temperature	0 to +50 °C
IP Rating	IP30
Physical Weight (kg)	0.08
Dimensions L x W x H (cm)	2.93 x 2.9 x 2.9

Industrial Applications

1. Automated Defect Detection on Fast-Moving Production Lines

The Basler acA2500-60um camera can be integrated into automated optical inspection (AOI) systems to identify minute defects on products moving at high speeds, such as pharmaceutical blister packs or electronic circuit boards. Its 5 MP resolution allows for fine detail detection, while the 60 fps frame rate and global shutter ensure sharp, blur-free images essential for rapid inspection.

Problem Solved

Prevents defective products from advancing in the manufacturing process, significantly reducing rework, waste, and manual inspection errors, thereby improving overall product quality and line efficiency.

Machine VisionAutomated Optical Inspection (AOI)Global ShutterHigh Frame RateDefect DetectionQuality AssuranceProduction Line Monitoring

2. Precision Measurement and Gauging in Micromanufacturing

Utilizing its 2590 x 2048 pixel resolution and 4.8 µm pixel size, this monochrome camera is ideally suited for precise dimensional measurements and gauging of small, intricate components like micro-electromechanical systems (MEMS), medical device parts, or watch mechanisms. The monochrome sensor provides excellent contrast for accurate sub-pixel edge detection, crucial for tight tolerance verification.

Problem Solved

Ensures manufactured components meet critical micron-level tolerance specifications, vital for high-precision industries where even slight deviations can impact product functionality and reliability.

MetrologyDimensional MeasurementHigh Resolution ImagingPixel SizeEdge DetectionMicromanufacturingQuality Control

3. Vision-Guided Robotics for High-Accuracy Pick-and-Place

The compact 29.3 x 29 x 29 mm size and USB 3.0 interface of the acA2500-60um make it highly suitable for mounting on robotic arms in vision-guided pick-and-place applications. The combination of a high frame rate and external trigger capabilities enables rapid object localization, orientation detection, and precise synchronization for accurate robot manipulation in assembly or sorting tasks.

Problem Solved

Enhances the flexibility and accuracy of robotic systems, allowing them to precisely identify, locate, and manipulate diverse objects without predefined jigs, thus automating complex assembly and handling operations.

RoboticsVision GuidancePick and PlaceObject LocalizationExternal TriggerFactory AutomationIndustrial Automation