1. Automated Smartphone Button Fatigue Testing Jig
Utilizing the highly compact cylinder in a densely packed test rack to simulate human finger presses on tactile switches and smartphone buttons over millions of cycles.
Problem SolvedDurability testing requires repetitive micro-movements in extremely tight spatial constraints. The short 10 mm stroke and ultra-compact ADN-S footprint allow multiple cylinders to be mounted side-by-side in high-density arrays. The 0.6 to 10 bar operating pressure allows precise down-regulation to achieve exact micro-forces, while elastic cushioning rings at both ends prevent mechanical shock from damaging the tested circuit boards. The Class 5 cleanroom rating prevents dust from interfering with open electronics.
10 mm stroke20 mm piston diameterElastic cushioning rings/platesClass 5 according to ISO 14644-10.6 bar ... 10 bar operating pressure
2. Semiconductor Wafer Edge Clamping for Optical Inspection
Deploying the cylinder as a precision edge clamp to secure silicon wafers onto an automated optical inspection (AOI) machine table without obstructing machine vision cameras.
Problem SolvedWafers must be firmly locked for high-resolution imaging without introducing particle contamination, vibration, or using bulky actuators that block optical pathways. The ISO 14644-1 Class 5 cleanroom suitability ensures zero particulate shedding onto delicate substrates. Position detection via proximity switch ensures the main PLC verifies clamp engagement before scanning. The double-acting operation guarantees positive locking, and the M5 pneumatic connection with a low 24g moving mass enables rapid, vibration-free actuation.
ISO 14644-1 Class 5Position detection via proximity switchDouble-actingM5 pneumatic connectionMoving mass for 0 mm stroke (18 g)
3. Medical Micro-Fluidic Cartridge Press-Fitting
Integrating the cylinder into a sterile automation cell to precision press-fit miniature plastic components and seals for medical testing cartridges near heat-staking modules.
Problem SolvedMedical assembly demands strict hygiene, compact tooling, and highly controlled force to assemble fragile plastics without cracking them. The 20 mm piston delivers a theoretical advance force of 188 N at 6 bar, providing the exact low-impact force needed. The female thread piston-rod end allows for direct, secure attachment of custom pressing tips. Furthermore, the 0 °C to 80 °C ambient temperature capability ensures reliable operation when mounted near warm sealing stations, while the high-alloy stainless steel rod resists degradation.
188 N theoretical force (advance stroke)Female thread piston-rod end0 °C ... 80 °C ambient temperatureHigh-alloy stainless steelAnodised wrought aluminium alloy