Basler acA2040-180kc 4MP Color Camera Link Camera

Technical Overview

4MP CMOS color camera with Global Shutter, 180 fps, Camera Link interface, and PoCL support in a compact 43.5 x 29 x 29 mm housing.

Key Features

Equipped with a CMOSIS CMV4000 color sensor for high-quality imaging.
Captures images at 2048 x 2048 pixels (4 MP) resolution at 180 frames per second.
Utilizes a Camera Link interface (Base, Medium, or Full) for high-speed data transfer.
Features a compact housing with dimensions of 43.5 mm x 29 mm x 29 mm.
Supports Power over Camera Link (PoCL) for streamlined power and data cabling.
Includes a C-Mount lens interface for compatibility with a wide range of lenses.
Employs a Global Shutter to prevent motion blur in high-speed applications.
Offers adjustable black level, gain, and area of interest for precise image control.
Provides automatic gain, exposure, and white balance functionalities.
Incorporates a digital input for external hardware triggering of image acquisition.
Features an IP30 protection rating for industrial environments.
Offers a pixel bit depth of 10 or 12 bits.

Technical Specification Matrix

Parameter	Value
Sensor	CMOSIS CMV4000 Color CMOS
Resolution	2048 x 2048 pixels (4 MP)
Frame Rate	180 fps
Pixel Size	5.5 µm x 5.5 µm
Shutter Type	Global Shutter
Interface	Camera Link (Base, Medium, Full)
Power Supply	PoCL or 12 VDC
Power Consumption (Typical)	3 W
Lens Mount	C-Mount
Operating Temperature	0 °C to 50 °C
IP Rating	IP30
Pixel Bit Depth	10 bits \| 12 bits
Sensor Format	1"
Digital Input	1
Camera I/O Connector	Binder M5 4-pin receptacle
Camera Data Connector	SDR 26-Pin receptacle (CL)
Physical Weight (kg)	0.1
Dimensions L x W x H (cm)	4.35 x 2.9 x 2.9

Industrial Applications

1. High-Speed Quality Control for Manufacturing

This camera is perfectly suited for inspecting rapidly moving parts on a production line to ensure product quality and detect defects. Its high frame rate of 180 fps combined with a global shutter captures clear images of fast-moving objects without blur, while the 4MP color sensor allows for precise identification of color-based flaws, such as incorrect component colors or surface blemishes. The compact size of 43.5 x 29 x 29 mm facilitates integration into existing machinery, even in confined spaces.

Problem Solved

Ensuring rapid and accurate defect detection on high-speed manufacturing lines where traditional cameras struggle with motion blur or insufficient resolution for subtle color variations.

Machine VisionQuality InspectionHigh-Speed ImagingColor AnalysisGlobal Shutter4MP ResolutionCompact Form Factor

2. Automated Optical Inspection (AOI) in Electronics Assembly

For Automated Optical Inspection (AOI) of printed circuit boards (PCBs) and electronic components, the acA2040-180kc offers crucial capabilities. Its 4MP color resolution and 180 fps capture rate enable detailed inspection of solder joints, component presence, orientation, and color-coded markings on fast-moving assembly lines. The global shutter ensures sharp images for precise measurement and defect localization, while the Camera Link interface with PoCL provides reliable, high-bandwidth data transfer and simplified power delivery.

Problem Solved

Accurate and high-throughput inspection of complex electronic assemblies to identify manufacturing defects like misaligned components, incorrect polarity, or faulty solder joints, reducing manual inspection time and errors.

Automated Optical Inspection (AOI)PCB InspectionSemiconductor InspectionHigh ResolutionColor ImagingCamera LinkPoCL

3. Biomechanics and Sports Motion Analysis

The camera's ability to capture 4MP color images at 180 frames per second with a global shutter makes it an excellent tool for biomechanical and sports motion analysis. Researchers can precisely track rapid movements of athletes or subjects, capturing intricate details of form and technique without distortion. The high resolution allows for detailed measurement of joint angles and movement trajectories, providing valuable data for performance optimization or injury prevention studies. Its robust IP30 rating and compact design are suitable for various laboratory or controlled field environments.

Problem Solved

Capturing and analyzing high-speed human or animal motion with sufficient detail and clarity to derive accurate quantitative data for research, coaching, and performance improvement.

Motion AnalysisBiomechanicsHigh Frame RateGlobal ShutterHigh ResolutionColor ImagingData Acquisition