1. Precision Part Detection in Miniature Assembly Lines
The EX-11SA-PN sensor is ideal for detecting small components like integrated circuits (ICs) or surface-mount devices (SMDs) on high-speed automated assembly lines where space is severely limited.
Problem SolvedEnsuring accurate presence/absence detection of tiny parts (Ø0.5mm min. detectable object) on rapidly moving conveyors (0.5ms response time) within tightly packed machinery due to its ultra-slim profile (3.5mm thick).
Miniature component detectionHigh-speed automationSpace-constrained machinerySmall object sensing0.5ms response time0.5mm minimum detectable object
2. Edge Alignment and Positioning of Printed Circuit Boards (PCBs)
This sensor can precisely verify the correct alignment and positioning of PCBs or other thin substrates before soldering or component placement, crucial for quality control in electronics manufacturing.
Problem SolvedAchieving high-accuracy edge detection (0.05mm repeatability) for thin, delicate materials like PCBs in tight mounting spaces, even in industrial environments where dust and splashes might occur (IP67 protection).
PCB alignmentEdge detectionPrecision positioningRepeatabilityIP67Electronics manufacturing
3. Web Break Detection in Film/Paper Processing
Utilizing its narrow beam and quick response, the EX-11SA-PN can detect tears or breaks in thin films, foils, or paper webs, preventing costly material waste and machine downtime in converting operations.
Problem SolvedReliably detecting minute disruptions (Ø0.5mm min. detectable object, narrow beam) in continuous web materials (150mm sensing range) at high speeds (0.5ms response time) in demanding industrial settings (IP67 rated, -25 to +55°C operating temperature).
Web break detectionFilm processingPaper convertingContinuous material inspectionHigh-speed detectionIP67
