1. Precision Part Counting in Automated Assembly
Utilizing the EX-13A-PN for accurate counting of small components on high-speed conveyor belts or vibratory feeders within automated assembly lines.
Problem SolvedThe 0.5ms response time and ø2.0mm minimum detectable object size ensure precise counting of miniature parts without misses, even at high throughput. Its 3.5mm ultra-slim profile enables seamless integration into densely packed assembly machinery where space is severely restricted.
High-speed detectionMiniature component countingAutomated assemblyCompact integrationPNP output
2. Web Edge Detection and Control
Employing the sensor to monitor and control the precise edge alignment of continuous material webs, such as film or paper, in packaging, converting, or printing machinery.
Problem SolvedThe 0.05mm repeatability and 500mm sensing range provide stable and accurate web edge feedback, critical for maintaining product quality and minimizing material waste due to misalignment. The IP67 rating ensures reliable operation in environments with potential dust or moisture from material processing.
Web guidingMaterial alignmentPackaging machineryHigh repeatabilityIP67
3. Tool Breakage Detection on CNC Machines
Integrating the EX-13A-PN near cutting tools in CNC machining centers to detect if small drill bits or milling cutters have broken during operation.
Problem SolvedEarly detection of tool breakage prevents damage to the workpiece and the machine, significantly reducing costly downtime and scrap. Its ability to detect objects as small as ø2.0mm and robust IP67 protection against coolant, oil, and metal chips make it exceptionally suited for the harsh conditions of machine tool environments, leveraging standard 12-24VDC industrial power.
CNC machiningTool monitoringBreakage detectionHarsh environmentFast response
