1. Precision Part Detection in Automated Assembly
The EX-11A can precisely detect the presence or absence of small components, such as micro-switches or electronic parts, on a fast-moving conveyor belt or within a robotic pick-and-place operation.
Problem SolvedIts ultra-slim profile (3.5mm thick) and 150mm range allow it to fit into confined spaces, ensuring accurate and high-speed detection of small objects (ø1mm min.) critical for quality control and preventing assembly errors. The 0.5ms response time keeps pace with high-speed production lines.
Micro-assemblyobject detectionquality controlhigh-speed automationcompact machinerysmall part verification
2. Wafer Cassette Positioning in Semiconductor Manufacturing
In semiconductor fabrication, the EX-11A is suitable for precise positioning and detection of thin wafer cassettes or individual wafers within a processing tool, leveraging its compact size and fine object detection capabilities.
Problem SolvedThe sensor's slim form factor (3.5mm thick) integrates into wafer handling robots or process chambers without interference. The 150mm range provides reliable detection across small gaps for correct placement, preventing costly damage. Its IP67 rating ensures resilience in cleanroom environments with specific cleaning procedures.
Semiconductorwafer handlingcleanroomprecision positioningcassette detectionprocess automation
3. Tool Breakage Detection in CNC Machines
Mounted near the cutting tool in a CNC machine, the EX-11A can immediately detect if a small drill bit or milling cutter (with a minimum diameter of ø1mm) has broken during operation.
Problem SolvedThe compact size allows close mounting to the tool, minimizing interference. Its fast 0.5ms response time can trigger an immediate machine stop upon tool breakage, preventing damage to the workpiece and machine, and enhancing safety. The IP67 rating protects the sensor from coolant and debris in harsh machining environments.
CNC machiningtool monitoringbreakage detectionindustrial safetyhigh-speed processingharsh environment