1. Statistical Process Control (SPC) in CNC Machining Lines
Utilizes the integrated Digimatic SPC data output and unlimited response speed to capture and instantly log physical measurements of high-volume machined components. By pairing the indicator with an external interface converter or wireless transmitter, measurements are transferred straight to database software, eliminating the bottleneck of manual quality recording.
Problem SolvedEliminated operator measurement transcription errors and significantly accelerated the cycle time of manual quality control checks in mass-production automotive part manufacturing.
Digimatic SPCCNC MachiningStatistical Process ControlData LoggingABSOLUTE Encoder
2. Multi-Point Quality Assurance Fixtures for Sheet Metal Stamping
Leverages the indicator's compact Series 2 profile, 8mm stem, and flat-back layout to pack multiple units closely into custom check-fixtures. Because the ABSOLUTE encoder preserves the initial home position for the battery's entire life, it bypasses the need for manual reference re-calibration each time the checking rig is powered down or moved.
Problem SolvedReduces calibration and jig setup times when verifying complex, multi-point stamped panels in automotive or aerospace assembly bays.
Checking FixturesSheet Metal StampingMulti-Point MeasurementFlat Back MountingOrigin-Set
3. Thickness Measurement of Delicate Elastomers and Plastic Films
Features a low, controlled measuring force of 1.5 N or less combined with an accuracy of 0.02 mm, making it suitable for testing soft or easily compressed materials like rubber strips, polymer foils, and thin plastic films. The gentle spring tension ensures that the spindle's carbide tip does not indent or deform the material during measurement.
Problem SolvedInconsistent or inflated thickness readings on soft, compressible materials caused by excessive plunger spring force from standard mechanical dial indicators.
Thickness MeasurementElastomersMeasuring Force 1.5N0.01mm ResolutionCarbide Contact Point
