1. Small Metal Part Counting on Assembly Line Conveyors
In an electronics assembly line, small steel screws are fed onto a narrow conveyor belt. A GX-108MLKA-P sensor is mounted alongside the conveyor to detect each screw as it passes for accurate batch counting.
Problem SolvedThe sensor's compact M8 size allows easy integration into tight spaces. The 4mm extended sensing distance provides reliable detection without close proximity to moving parts. Its 1kHz response frequency accurately counts even rapidly moving screws, ensuring correct quantities for assembly stages.
part countingconveyor sensinghigh-speed detectionsmall object detectioninductive sensor
2. CNC Machine Tool Turret Home Position Confirmation
A GX-108MLKA-P is installed in a fixed position within a CNC lathe to detect a metal flag on the tool turret. When the turret rotates to its home position, the flag aligns with the sensor, signaling the machine's controller to verify its position.
Problem SolvedThe sensor's IP67 rating and stainless steel body withstand harsh CNC environments, including cutting fluids and metal chips. The stable sensing range (0-3.2mm) provides precise and repeatable position confirmation, which is critical for accurate machining operations. Its shock and vibration resistance prevent false signals.
home position sensingCNC machiningtool turret positioninginductive positioningmachine automation
3. Robotic Weld Cell Jig Presence and Seating Verification
In an automated welding cell, a robot places a metal part into a fixture. A GX-108MLKA-P is embedded within the fixture to confirm that the part is present and correctly seated before the welding process begins.
Problem SolvedThe M8 unshielded design allows for flush mounting within the fixture. The 4mm sensing distance reliably detects the part's presence, preventing the robot from running a weld cycle on an empty fixture, which would damage equipment and cause downtime. The IP67 rating protects it from weld spatter and dust.
jig detectionfixture verificationpart presence sensingrobotic cellerror-proofing
