1. High-Speed Component Presence Verification in Assembly Machines
In a high-speed automated assembly line for small electronics, the GX-108MKB is flush-mounted into a metal fixture holding a circuit board. Its task is to confirm that a small metal bracket has been correctly placed by a robotic arm before the next assembly step.
Problem SolvedThe sensor's compact M8 size and shielded design allow for unobtrusive, flush installation directly into metal tooling, saving space. The 1.5 kHz response frequency is essential for keeping up with the machine's fast cycle time, preventing bottlenecks. The NC output can be used as a failsafe, signaling an error (part absent) only when the output goes high, simplifying control logic.
Component PresenceAutomated AssemblyFlush MountingHigh-Speed DetectionPoka-yokeEnd-of-Arm ToolingNPN Sensor
2. CNC Machine Tool Turret Home Position Sensing
The GX-108MKB is installed on the stationary frame of a CNC lathe's tool turret. It detects a metal flag on the rotating turret to confirm it has returned to the precise 'home' or 'tool 1' position, ensuring accurate and repeatable tool changes.
Problem SolvedThe sensor's stainless steel body and IP67 rating withstand the harsh environment of coolant, oil, and metal shavings common in CNC machines. Its high repeat accuracy (≤5% of sensing distance) ensures the turret stops at the exact same position every time, which is critical for machining precision. The shielded design prevents false triggers from surrounding metal structures.
CNC MachiningHome Position SensorTool TurretInductive Proximity SwitchMachine Tool AutomationCoolant ResistantRepeatable Positioning
3. Rotational Speed Monitoring via Gear Tooth Counting
On a conveyor system's drive motor, the GX-108MKB is positioned to detect the passing teeth of a small steel gear mounted on the motor shaft. The PLC counts the pulses from the sensor to calculate the motor's RPM and monitor for under-speed or stalled conditions.
Problem SolvedThe 1.5 kHz response frequency is more than adequate for accurately detecting the teeth of a rapidly rotating gear, providing clean and reliable pulses for the PLC's high-speed counter. Its small M8 size allows for installation in tight spaces near the motor shaft. The NC output immediately signals a fault (output low) if the gear stops between teeth, simplifying stall detection logic.
RPM MeasurementGear Tooth SensorSpeed MonitoringTachometerConveyor ControlPulse GenerationRotational Speed
