SICK CSS-WBGAD4115AA10Z Color Sensor

USD 591.04

High-resolution RGB LED sensor with IO-Link. Features 50-500mm range, 4kHz switching, PNP/NPN push-pull outputs, and 8-32mm spot size for precise sorting.

SKU SICK-1120174 Category
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SICK CSS-WBGAD4115AA10Z Color Sensor

Model Identifier CSS-WBGAD4115AA10Z
Official Part Number 1120174
GTIN Standard 4047084519000

Technical Overview

High-resolution RGB LED sensor with IO-Link. Features 50-500mm range, 4kHz switching, PNP/NPN push-pull outputs, and 8-32mm spot size for precise sorting.

Key Features

  • High-resolution RGB LED capable of distinguishing minute color variations.
  • Wide operational sensing distance ranging from 50 mm to 500 mm.
  • Integrated IO-Link V1.1.2 interface providing up to 24 virtual switching outputs.
  • Dual push-pull (PNP/NPN) hardware outputs for flexible PLC integration.
  • High-speed 4 kHz switching frequency with a rapid 120 µs response time.
  • Adjustable light spot size from Ø 8 mm to 32 mm for different target types.
  • Capable of outputting 2 colors in Standard mode and 3 colors in Coded mode.

10.8 V DC ... 28.8 V DC

Technical Specification Matrix

ParameterValue
Sensing Distance50 mm ... 500 mm
Light SourceLED, RGB (450 nm, 550 nm, 610 nm)
Light Spot SizeØ 8 mm ... 32 mm
Switching OutputPush-pull: PNP/NPN
Switching Frequency4 kHz
Response Time120 µs
Communication InterfaceIO-Link V1.1.2
Supply Voltage10.8 V DC ... 28.8 V DC
Current Consumption< 150 mA
Connection TypeM12 Male Connector, 5-pin
Housing Dimensions (W x H x D)26 mm x 62 mm x 47.5 mm
Physical Weight (kg)0
Dimensions L x W x H (cm)4.75 x 2.6 x 6.2

Industrial Applications

1. High-Speed Automated Packaging Sorting

Differentiates between highly similar packaging shades and finishes on rapid conveyor lines. The sensor's 4 kHz switching frequency and RGB color resolution ensure that incorrect packages are immediately identified and routed to the proper channel.

Problem Solved

Prevents product mix-ups in packaging lines where standard optical sensors fail to recognize subtle color or contrast differences.

4 kHz Switching FrequencyRGB LEDColor ResolutionPush-Pull Output

2. Automotive Component Color Matching

Verifies the exact paint color of interior or exterior trim pieces on an assembly line before installation. The adjustable 50-500 mm sensing distance accommodates parts of varying profiles and geometries.

Problem Solved

Eliminates mismatched components entering the final assembly, thereby improving quality control parameters and avoiding costly rework.

50-500 mm Sensing DistanceIO-Link DiagnosticsAdjustable Light SpotVirtual Switching Outputs

3. Print Registration and Quality Control

Monitors printed media to verify exact registration marks and specific spot colors. Utilizing the IO-Link interface, the sensor can dynamically switch between multiple pre-taught color profiles for different production batches.

Problem Solved

Maintains strict adherence to print quality standards by rapidly detecting slight color shifts and preventing long runs of out-of-spec printed material.

IO-Link V1.1.2Multi Value Teach-inØ 8-32 mm Spot Size120 µs Response Time
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