1. Pneumatic Tool Manifold Regulation in Automotive Assembly
Deployed as a point-of-use filter regulator to condition compressed air for a bank of precision pneumatic torque tools. The unit ensures a highly stable operating pressure despite upstream main line fluctuations, while simultaneously filtering out damaging microscopic particulates before they reach the tools.
Problem SolvedSolves the issue of inconsistent torque output in pneumatic screwdrivers and prevents premature internal wear of delicate air tools caused by fine dust, scaling, and condensation in factory air lines.
5 µm filtration5600 l/min flow rate0.3 ... 7 bar pressure regulation rangeG1/2 connectionOutput pressure constant
2. Actuator Air Preparation in High-Speed Automated Packaging
Integrated into the primary air preparation station of a high-speed carton folding and sealing machine. It delivers highly regulated, clean air to fast-acting pneumatic cylinders, ensuring repeatable positioning. The manual condensate drain allows operators to periodically flush separated moisture during standard maintenance checks.
Problem SolvedPrevents erratic actuator speeds and cylinder seal degradation in packaging systems by removing moisture and >5 µm particles, thereby maintaining ISO 8573-1:2010 [6:4:4] air purity and a precise set pressure.
ISO 8573-1:2010 [6:4:4] purityManual condensate drain38 ml max condensate volumeSecondary ventingPC bowl material
3. Inert Gas Pressure Regulation for Industrial Tank Blanketing
Utilized within a gas control cabinet to step down and perfectly stabilize the pressure of inert gases (like nitrogen) before delivery to a chemical mixing tank. It maintains a constant low-pressure blanket over the liquid surface to prevent oxidation or contamination.
Problem SolvedEliminates the risk of sudden pressure spikes in low-pressure tank blanketing applications and successfully handles variable input supply pressures up to 12 bar without compromising the set output.
Inert gases compatibility2 bar ... 12 bar operating pressureDie-cast aluminium housingCRC 2 corrosion resistanceMax. pressure hysteresis 0.25 bar
