1. Force-Limited Gripping in Electronics Assembly
Used as the primary air preparation unit for pick-and-place robots handling delicate components like PCBs or smartphone screens. The regulator restricts the output pressure to a maximum of 7 bar, preventing operators from accidentally increasing the pressure to levels that would cause pneumatic grippers to crush sensitive parts.
Problem SolvedPrevents product damage (crushed components) caused by over-pressurized grippers and protects miniature solenoid valves from seizing due to particulate contamination.
0.3 ... 7 bar regulation range5 µm filtrationForce limitationPick-and-placeComponent protection
2. Main Air Supply for High-Speed Carton Erectors
Installed at the air inlet of secondary packaging machines to filter paper dust and regulate pressure for folding cylinders. The high flow rate of 5600 l/min supports the rapid cycle times required for folding and taping boxes without pressure drops that could cause machine jams.
Problem SolvedEliminates valve clogging caused by ambient paper dust (via 5 µm filter) and ensures consistent actuation speed during high-demand cycles (via high flow capacity).
5600 l/min flow rateG1/2 port sizePaper dust filtrationSecondary packagingCycle time optimization
3. Pilot Air Preparation for Valve Terminals
protects complex valve manifolds (e.g., Festo CPX/MPA) inside control cabinets. The 5 µm filter removes fine compressor rust and particles that can block tiny pilot channels (0.5-1.0 mm), while the reduced pressure range (up to 7 bar) provides finer control resolution for setting the optimal pilot pressure (typically 4-6 bar).
Problem SolvedReduces downtime associated with 'stuck' spool valves and pilot failures caused by dirty air supply or pressure fluctuations from the main plant ring main.
Pilot valve protectionFine pressure resolutionParticle separation >75%Control cabinet installationValve terminal supply
