1. Main Air Preparation for Heavy-Duty CNC Machining Centers
Serves as the primary point of use air preparation unit for CNC milling and turning centers. The unit regulates the high-pressure plant air down to a stable working pressure while filtering contaminants that could damage sensitive spindle bearings, tool changers, and pneumatic logic systems.
Problem SolvedCNC environments are harsh, often exposing equipment to flying chips, accidental impacts, and aggressive coolant mists (like esters) that cause polycarbonate bowls to crack or fail. Additionally, precision spindles require clean air to prevent premature bearing failure.
Integrated as metal bowlGrade of filtration 5 µmStandard nominal flow rate 4000 l/minCorrosion resistance class CRC 2
2. Pneumatic Control for Automated Packaging Lines
Installed at the air inlet of high-speed packaging machines (e.g., case packers or palletizers) to provide consistent pressure and flow to a large bank of cylinders and vacuum ejectors. The 5-micron filtration ensures reliable operation of pilot valves and high-speed switching valves.
Problem SolvedHigh-speed packaging lines require substantial air flow (up to 4000 l/min) without significant pressure drops during peak actuation cycles. The 'Actuator lock' prevents unauthorized operators from adjusting the pressure, ensuring consistent packaging force and preventing crushed products or loose seals.
Standard nominal flow rate 4000 l/minActuator lockMax. pressure hysteresis 0.25 barPressure regulation range 0.5 ... 12 bar
3. Air Supply for Robotic Welding Cells
Provides regulated, filtered air to pneumatic clamping jigs and grippers within a robotic welding cell. The robust metal construction withstands the thermal stress and potential sparks/spatter typical of welding environments, which would degrade plastic components.
Problem SolvedIn welding cells, plastic filter bowls are a safety hazard due to the risk of melting or brittleness from UV/heat exposure. This unit's metal bowl eliminates that risk. The manual drain is suitable here as maintenance personnel enter the cell periodically, allowing for visual checks of condensate without complex wiring for auto-drains.
Integrated as metal bowlOperating pressure up to 20 barCondensate drain Manually rotatingMedia temperature -10 °C ... 60 °C
