SICK PRF08-A1AM0240 HighLine Wire Draw Encoder – Precision Linear Position Measurement

The SICK PRF08-A1AM0240 HighLine wire draw encoder is a compact and reliable solution for measuring linear movement in industrial systems where space, flexibility, or mechanical constraints limit the use of rigid linear sensors. It accurately converts linear motion into incremental position signals over a measuring range of up to 2 meters. Engineered for high repeatability and long operational life, this encoder is ideal for automation, material handling, and motion control applications that demand stable feedback, precise positioning, and dependable performance in challenging environments.

Designed for continuous industrial operation, the PRF08-A1AM0240 integrates a durable wire draw mechanism with a high-resolution incremental encoder to deliver consistent and repeatable position data. Its flexible stainless-steel measuring wire accommodates dynamic movement, vibration, and misalignment without compromising accuracy. The rugged housing and wide temperature tolerance support use in harsh conditions, while configurable signal outputs simplify system integration. In practical applications such as lifting platforms, telescopic axes, and automated storage systems, it enhances motion control accuracy, reduces mechanical wear, and helps maintain long-term system stability.

Why SICK PRF08-A1AM0240?

The SICK PRF08-A1AM0240 stands out because it delivers precise linear position feedback in situations where conventional linear encoders are difficult, expensive, or impossible to install. Its wire draw principle allows flexible mounting while maintaining stable accuracy over long travel distances. Built for industrial endurance, it combines high-resolution measurement, mechanical robustness, and configurable signal output in one compact device. This makes it a dependable choice for engineers who value long service life, consistent performance, and design freedom in demanding automation systems.

What problem does it solve?

Many machines require accurate linear position measurement, yet face constraints such as limited space, moving structures, vibration, or long travel paths. The PRF08-A1AM0240 solves this by converting linear motion into precise encoder signals using a flexible measuring wire, eliminating the need for rigid guides or complex alignment. It ensures reliable position feedback even under dynamic motion and harsh conditions, helping manufacturers improve control accuracy, reduce mechanical stress, and maintain stable machine performance over extended operating cycles.

Key Features & Specifications – SICK PRF08-A1AM0240: Part Number 1034323

Feature	Details	Benefit
Measuring Range	Up to 2 m linear travel	Supports long-stroke applications without complex linear guides
Measurement Principle	Wire draw encoder with incremental encoder	Flexible installation with reliable position feedback
Resolution	Fine resolution down to 0.02 mm	Enables precise positioning and smooth motion control
Repeatability	High repeatability over repeated cycles	Ensures consistent machine performance and accuracy
Linearity & Hysteresis	Tight linearity and low hysteresis values	Improves control stability and measurement confidence
Encoder Type	Integrated industrial incremental encoder	Proven signal quality for PLCs and motion controllers
Output Interface	Incremental signals, TTL / RS-422 compatible	Easy integration with standard automation systems
Configurable Encoder	Programmable line count and interface	Adapts to different control and resolution requirements
Measuring Wire Material	Flexible stainless-steel stranded wire	Handles vibration, dynamic motion, and misalignment
Wire Draw Mechanism Life	Designed for high cycle counts	Long service life reduces maintenance and downtime
Operating Speed	Supports fast linear movement	Suitable for dynamic and high-speed machinery
Housing Construction	Robust metal housing	Withstands industrial environments and mechanical stress
Protection Rating	Industrial-grade enclosure protection	Reliable operation in dusty or demanding conditions
Operating Temperature Range	Wide temperature tolerance	Stable performance across varied industrial climates
Power Consumption	Low power design	Efficient operation with minimal electrical load
Certifications	International industrial compliance approvals	Simplifies global machine design and deployment

Download SICK PRF08-A1AM0240 (1034323) Datasheet

Commercial Information – SICK PRF08-A1AM0240 (Article Number 1034323)

Commercial Data	Details
EAN Number	4047084176197
Weight	1.779 kg
Country of Origin	Germany

The Applications of the SICK PRF08-A1AM0240 HighLine Wire Draw Encoder

1. Telescopic Lifting Systems in Automated Warehouses

Automated warehouses rely on telescopic lifting systems to place loads accurately at different heights while operating continuously under variable forces. The SICK PRF08-A1AM0240 is well suited for this task because its flexible measuring wire follows extension and retraction without demanding precise mechanical alignment. Its fine resolution supports accurate vertical positioning, helping reduce placement errors during pallet handling. The wire draw mechanism tolerates vibration and frequent acceleration from rapid duty cycles. This results in smoother motion control, fewer mechanical adjustments, and stable long-term operation in high-throughput logistics environments.

2. Position Feedback for Mobile Construction Equipment

Construction machines such as cranes, concrete pumps, and aerial platforms require dependable position feedback to ensure safe operation. The PRF08-A1AM0240 measures boom extension or stabilizer movement accurately, even when exposed to dust, temperature changes, and mechanical shock. Its stainless-steel measuring wire adapts easily to complex moving geometries, while the incremental output integrates directly with onboard control systems. Operators gain real-time awareness of extension length, improving safety, preventing overextension, and supporting controlled automated or assisted motion in demanding outdoor conditions.

3. Stroke Monitoring in Hydraulic Presses

Hydraulic presses demand precise stroke control to maintain product quality and protect tooling. The PRF08-A1AM0240 enables accurate monitoring of ram movement across the full stroke length, even within compact machine frames. High repeatability ensures each cycle reaches the intended position, supporting consistent forming and stamping results. The wire draw principle reduces sensitivity to side loads that can affect rigid linear sensors. Reliable feedback over millions of cycles helps manufacturers lower scrap rates, improve process stability, and extend machine and tool lifespan.

4. Linear Axis Control in Automated Assembly Lines

Automated assembly lines often use high-speed linear axes that must remain synchronized under varying loads. The PRF08-A1AM0240 provides precise position feedback for transfer units and custom linear modules, even in space-constrained designs. Its compact construction simplifies installation, while configurable signal outputs allow smooth integration with PLC-based motion controllers. Accurate position data supports coordinated multi-axis movement, reducing timing errors and mechanical collisions. This leads to improved line efficiency, higher assembly accuracy, and more flexible machine layouts suited for evolving production demands.

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Joint Ball

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Deflection Pulley

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Allows redirection of the measuring wire for flexible and space-saving installations

Cleaning Brush

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Removes dust and particles from the measuring wire, improving reliability in dirty environments

Compressed Air Attachment

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Keeps the wire draw mechanism clean using compressed air in heavy-contamination applications

Programming Device

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USB Programming Unit

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Incremental Cable 2 m

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Shielded M23 incremental cable for short-distance, noise-resistant signal transmission

Incremental Cable 7 m

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Extends encoder connection while maintaining signal integrity

Incremental Cable 10 m

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Suitable for medium-distance cabinet connections in industrial machines

Incremental Cable 15 m

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Supports distributed control layouts without signal degradation

Incremental Cable 20 m

DOL-2312-G20MLA3

2030695

Enables long-distance encoder installations in large equipment

Incremental Cable 25 m

DOL-2312-G25MLA3

2030699

Designed for extended machine structures requiring robust cabling

Incremental Cable 30 m

DOL-2312-G30MLA3

2030702

Maximum cable length option for large-scale industrial systems

Halogen-Free Cable 1.5 m

DOL-2312-G1M5MA3

2029212

Low-smoke, halogen-free cable for enclosed or safety-critical installations

Halogen-Free Cable 3 m

DOL-2312-G03MMA3

2029213

Compact halogen-free solution for short runs

Halogen-Free Cable 5 m

DOL-2312-G05MMA3

2029214

Balances flexibility and safety for mid-range connections

Halogen-Free Cable 10 m

DOL-2312-G10MMA3

2029215

Suitable for longer runs in safety-regulated environments

Halogen-Free Cable 20 m

DOL-2312-G20MMA3

2029216

Supports extended installations with reduced fire load

Halogen-Free Cable 30 m

DOL-2312-G30MMA3

2029217

Long-distance, safety-compliant cabling for large automation systems

SICK PRF08-A1AM0240 HighLine Wire Draw Encoder

Product Description