$ 1,064.21
Measure up to 2 m with SICK PRF08-E1AM0240 wire draw encoder—0.02 mm resolution, HTL push-pull output, rugged IP64/67 design.
The SICK PRF08-E1AM0240 HighLine wire draw encoder is a compact and robust device designed for precise linear position measurement over travel lengths of up to 2 meters. It addresses the common challenge of measuring long or moving distances where rigid linear encoders are impractical or vulnerable. By converting linear motion into accurate incremental signals, this model supports reliable feedback in industrial automation systems. Its durable metal housing, stainless-steel measuring wire, and integrated incremental encoder make it well suited for continuous operation in demanding mechanical and environmental conditions.
The SICK PRF08-E1AM0240 HighLine wire draw encoder delivers consistent and repeatable position data for applications that demand accuracy, durability, and flexibility. High resolution and stable measurement behavior support precise motion control in lifting equipment, material handling systems, and automated machinery. The long-life wire draw mechanism minimizes wear-related maintenance, helping reduce downtime over extended use. With a wide operating temperature range and robust protection against dust and moisture, the encoder performs reliably in harsh environments while simplifying installation and integration into modern control systems.
Why SICK PRF08-E1AM0240?
The SICK PRF08-E1AM0240 stands out because it transforms complex linear motion measurement into a simple, dependable task. Its wire draw principle allows accurate tracking over long distances without precise alignment, while the integrated high-quality incremental encoder ensures stable signal output. Built for endurance, it combines mechanical robustness with fine resolution, making it a trusted choice for engineers who need long-term reliability, flexible installation, and consistent performance in demanding industrial applications.
What problem does it solve?
The SICK PRF08-E1AM0240 solves the challenge of measuring linear movement where space is limited, travel lengths are long, or environments are harsh. Traditional linear sensors can be bulky, sensitive to contamination, or difficult to install. This wire draw encoder overcomes those limitations by providing accurate position feedback through a compact, sealed design that tolerates dust, vibration, and temperature changes, ensuring reliable motion data where other solutions often fail.
| Feature | Details | Benefit |
|---|---|---|
| Measurement Range | 0 to 2 m | Enables accurate linear position measurement for long travel distances where standard linear sensors are unsuitable |
| Measurement Principle | Wire draw with incremental encoder | Converts linear motion into precise, repeatable position signals with simple mechanical integration |
| Resolution | Up to 0.02 mm (wire draw + encoder) | Supports fine positioning and high control accuracy in automation systems |
| Repeatability | ≤ 1 mm | Ensures consistent measurement results over repeated cycles |
| Linearity | ≤ ±2 mm | Maintains stable accuracy across the full measuring length |
| Encoder Type | Incremental encoder (DFS60 series) | Provides reliable motion feedback compatible with common PLC and drive systems |
| Output Interface | HTL push-pull (configurable) | Allows flexible electrical integration and robust signal transmission |
| Supply Voltage | 10 to 32 V DC | Simplifies use across different industrial power standards |
| Measuring Wire Material | Stainless steel (V4A), stranded | Offers high flexibility, corrosion resistance, and long service life |
| Wire Draw Length per Revolution | 200 mm | Enables efficient signal scaling and smooth measurement behavior |
| Operating Speed | Up to 8 m/s | Suitable for fast-moving machinery and dynamic motion profiles |
| Wire Acceleration | Up to 40 m/s² | Maintains reliable measurement during rapid movement changes |
| Housing Material | Anodized aluminum and die-cast aluminum | Provides mechanical strength and durability in industrial environments |
| Enclosure Rating | IP64 (mechanism), IP67 (encoder) | Protects against dust and moisture for harsh operating conditions |
| Operating Temperature Range | –30 °C to +70 °C | Ensures reliable performance in both indoor and outdoor installations |
| Mechanical Service Life | Typical 1,000,000 cycles | Reduces maintenance needs and lowers total cost of ownership |
| Compliance & Approvals | CE, UKCA, RoHS | Supports global deployment and regulatory compliance |
Download SICK PRF08-E1AM0240 (1034335) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084189708 |
| Weight | 1.776 kg |
| Country of Origin | Germany |
In industrial presses and forming machines, accurate knowledge of actuator stroke is essential for repeatable operation and equipment protection. A wire draw encoder is mounted outside the cylinder, with the measuring wire connected to the moving element. As motion occurs, linear travel is converted into precise incremental signals without exposing sensitive components to pressure or fluid. High resolution supports fine control at end positions, while the rugged wire mechanism tolerates vibration and mechanical shock. This approach delivers reliable feedback for closed-loop control, even in environments where rigid linear sensors are difficult to protect.
Vertical lifts and shuttles in automated warehouses require consistent positioning over long travel distances to avoid misalignment and product damage. A wire draw encoder tracks lift or carriage movement across the full operating range without complex rail-mounted sensors. High repeatability ensures that loads stop at the correct height every cycle, improving picking accuracy. The compact housing fits easily into narrow masts, and the long service life supports continuous operation. This solution helps logistics systems maintain speed, accuracy, and reliability while reducing mechanical complexity.
Mobile platforms such as scissor lifts, telescopic arms, and material handlers operate under constant motion, vibration, and environmental exposure. Wire draw encoders provide dependable position feedback because they tolerate misalignment and structural flexing better than rigid sensors. The corrosion-resistant measuring wire and sealed encoder housing support stable performance in dusty or humid conditions. Incremental output enables smooth monitoring of extension and retraction, improving control accuracy and operator safety. This makes wire draw sensing ideal for mobile equipment where durability and flexibility are critical.
In automated production lines, precise control of carrier and pusher positions is essential for synchronized material flow. Wire draw encoders measure linear travel over extended conveyor lengths using a single sensing point, reducing the need for multiple discrete sensors. Fast response supports high-speed motion, while stable measurement behavior ensures accurate timing for transfer and sorting actions. The simple mechanical setup minimizes installation effort and maintenance. Reliable position feedback helps improve throughput, reduce handling errors, and maintain consistent process timing across the entire system.
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Joint Ball / Wire End | BTF/PRF/MRA | 5318683 | Enables multi-directional movement at the wire end, reducing mechanical stress and improving measurement reliability |
| Compressed Air Attachment | MRA-F-P | 6073769 | Keeps the wire draw mechanism clean in dusty environments, extending service life |
| Brush Attachment | MRA-F080-B | 6045341 | Removes contaminants from the wire during operation, improving durability and accuracy |
| Deflection Pulley | MRA-F080-R | 6028632 | Allows flexible wire routing for complex installation geometries |
| Programming Tool | PGT-10 Pro | 1072254 | Enables stand-alone configuration of encoder parameters on site |
| USB Programming Unit | PGT-08-S | 1036616 | Simplifies encoder setup and parameter adjustment via PC |
| Wire Draw Mechanism | MRA-F080-102D2 | 6028625 | Replacement or spare wire draw mechanism for up to 2 m measuring range |
| Connector System (Straight) | DOS-2312-G02 | 2077057 | Supports custom solder connections for incremental and advanced interfaces |
| Connector System (Angled) | DOS-2312-W01 | 2072580 | Facilitates cable routing in tight or space-constrained installations |
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Warranty – 1-year warranty for your peace of mind.
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Technical Support – Contact us for professional after-sales technical assistance.
