SICK DFS60E-BECA01024 Incremental Encoder with 1024 PPR High-Resolution Feedback

The SICK DFS60E-BECA01024 incremental encoder is a precision motion feedback device designed to deliver stable speed and position information in industrial automation systems. With 1024 pulses per revolution, it addresses the need for accurate rotational measurement in fast-moving and mechanically demanding equipment. Its blind hollow shaft design supports direct mounting on 12 mm shafts, while the compact metal housing ensures durability in harsh environments. This encoder is engineered for applications where consistent signal quality, reliable operation, and long service life are essential to maintaining precise motion control.

In practical machine installations, the DFS60E-BECA01024 helps improve positioning accuracy, speed regulation, and overall system responsiveness. The encoder’s stable incremental signals enable smooth closed-loop control in motors, conveyors, and automated handling equipment. Its high protection rating and resistance to vibration and shock support dependable operation in dusty, humid, or mechanically stressed conditions. A wide supply voltage range simplifies electrical integration, while the robust mechanical construction minimizes wear, reducing maintenance needs and unplanned downtime in continuous industrial production.

Why DFS60E-BECA01024?

The DFS60E-BECA01024 stands out because it combines precise motion feedback with industrial-grade durability in a compact form factor. It is designed for engineers who need dependable encoder performance without constant recalibration or mechanical adjustments. With stable signal output, high resolution, and a rugged housing, it delivers confidence in both new machine designs and retrofit projects where long-term reliability, clean signal quality, and predictable behavior are critical.

What problem does it solve?

The DFS60E-BECA01024 solves the challenge of unreliable speed and position feedback in demanding industrial environments. In applications where vibration, high rotational speeds, or electrical noise can distort motion signals, this encoder provides consistent, accurate feedback. It helps prevent positioning errors, unstable motor control, and unplanned downtime, ensuring machines operate smoothly, efficiently, and with repeatable precision throughout continuous production cycles.

Key Features & Specifications – SICK DFS60E-BECA01024: Part Number 1037550

Feature	Details	Benefit
Resolution	1024 pulses per revolution (PPR)	Enables accurate positioning and smooth speed regulation in dynamic systems
Signal Interface	Incremental, TTL / RS-422	Ensures stable, noise-resistant signal transmission over long cable distances
Signal Channels	6-channel with reference pulse	Supports reliable direction detection and repeatable homing operations
Reference Signal	1 reference pulse, 90° electrical, gated with A and B	Improves repeatability and accuracy during system initialization
Mechanical Design	Blind hollow shaft	Allows fast, space-saving installation directly on motor or drive shafts
Shaft Diameter	12 mm	Common industrial size for easy integration and retrofitting
Housing Material	Aluminum die-cast	Provides mechanical strength and effective heat dissipation
Shaft Material	Stainless steel	Enhances wear resistance and long-term mechanical stability
Operating Speed	Up to 6,000 rpm	Suitable for high-speed automation and motor feedback applications
Output Frequency	Up to 300 kHz	Maintains signal integrity at high rotational speeds
Supply Voltage	10 … 32 V DC	Simplifies integration across diverse industrial power systems
Power Consumption	≤ 0.5 W (without load)	Reduces energy usage and heat generation
Protection Rating	IP67 (housing), IP65 (shaft side)	Ensures reliable operation in dusty, humid, or washdown environments
Shock Resistance	Up to 50 g	Maintains accuracy in machines subject to sudden mechanical impacts
Vibration Resistance	Up to 20 g	Supports stable operation in high-vibration machinery
Operating Temperature Range	0 °C to +85 °C	Enables dependable performance across a wide range of industrial conditions
Bearing Lifetime	Up to 3.6 × 10¹⁰ revolutions	Minimizes maintenance and extends service intervals
Electrical Protection	Reverse polarity and short-circuit protection	Enhances system safety and reduces risk of electrical damage
Connection Type	M23, 12-pin male connector, radial	Provides secure, industrial-grade electrical connection

Commercial Information – SICK DFS60E-BECA01024 (Part No. 1037550)

Commercial Data	Details
EAN Number	4047084338755
Weight	0.309 kg
Country of Origin	Germany

The Applications

1. Precision Motor Feedback for Automated Conveying Systems

In automated conveyor lines, maintaining stable speed control is essential to avoid material pile-ups and uneven product spacing. The DFS60E-BECA01024 is commonly mounted directly onto drive motors to monitor rotational speed with high accuracy. Its 1024 pulses per revolution allow control systems to detect even small speed variations during start-stop cycles. The blind hollow shaft design simplifies installation and minimizes alignment errors, while the encoder’s resistance to vibration ensures consistent feedback. This results in smoother conveying, improved synchronization between conveyor sections, and reduced mechanical wear during continuous operation.

2. High-Speed Packaging Machines with Accurate Position Control

Packaging equipment depends on precise motion timing for sealing, cutting, and labeling processes. In these machines, the DFS60E-BECA01024 provides reliable position and speed signals for rollers and transport axes operating at high speeds. The reference pulse enables accurate homing after power interruptions, helping operators resume production quickly. Its stable signal output supports fast cycle times without loss of accuracy, reducing packaging defects and material waste. The compact metal housing also allows integration into space-constrained machine frames common in modern packaging lines.

3. Material Handling Equipment in Harsh Industrial Environments

Automated storage systems, hoists, and lifting mechanisms often operate in dusty or humid industrial settings. When installed on lifting or travel motors, the DFS60E-BECA01024 delivers dependable motion feedback that improves positioning accuracy and load control. Its sealed construction helps protect internal components from environmental exposure, while shock and vibration tolerance maintain signal stability during heavy load movement. This reliability supports safer handling of goods, smoother motion profiles, and reduced downtime caused by sensor failures in demanding material handling applications.

4. Servo-Driven Assembly and Production Machinery

In automated assembly lines, servo motors must execute precise and repeatable movements to ensure consistent product quality. The DFS60E-BECA01024 is used as a feedback device to monitor motor speed and rotational position in real time. Its high resolution supports fine motion control during alignment, pressing, or insertion tasks. The wide operating voltage range simplifies electrical integration, and the long bearing life supports round-the-clock production. These characteristics help manufacturers achieve stable process control with minimal maintenance interruptions.

Related Products & Accessories

Category	Model Name	Part Number	Benefits
Mounting System	BEF-DS00XFX	2056812	Standard stator coupling that compensates shaft movement, reducing mechanical stress and extending encoder lifespan
	BEF-KR-M	2064709	Steel clamping ring that ensures secure and vibration-resistant mounting on metal hollow shafts
	BEF-FA-B12-010	2042728	Bearing bracket for 12 mm blind hollow shafts, designed to handle high radial and axial loads in belt or chain-driven systems
Connection Cable	DOL-2312-G02MLA3	2030682	Shielded 2 m incremental cable providing stable signal transmission in compact installations
	DOL-2312-G07MLA3	2030685	7 m shielded incremental cable suitable for extended cabinet-to-machine distances
	DOL-2312-G10MLA3	2030688	10 m shielded cable designed for environments with oils and lubricants
	DOL-2312-G15MLA3	2030692	15 m industrial-grade cable enabling flexible routing in larger machines
	DOL-2312-G20MLA3	2030695	20 m cable supporting long-distance signal routing without degradation
	DOL-2312-G25MLA3	2030699	25 m shielded cable for large-scale automation layouts
	DOL-2312-G30MLA3	2030702	30 m incremental cable for extended installations requiring reliable signal integrity
Halogen-Free Cable	DOL-2312-G1M5MA3	2029212	Halogen-free PUR cable improving safety and compliance in sensitive installations
	DOL-2312-G03MMA3	2029213	3 m halogen-free cable suitable for compact and safety-focused systems
	DOL-2312-G05MMA3	2029214	5 m halogen-free cable balancing flexibility and clean signal transmission
	DOL-2312-G10MMA3	2029215	10 m halogen-free cable for medium-distance industrial routing
	DOL-2312-G20MMA3	2029216	20 m halogen-free cable supporting extended, safety-compliant installations
	DOL-2312-G30MMA3	2029217	30 m halogen-free cable for large machines and long cable paths
Connector System	DOS-2312-G02	2077057	Straight M23 connector enabling robust soldered connections in control cabinets
Connector System	DOS-2312-W01	2072580	Angled M23 connector optimized for space-constrained installations

SICK DFS60E-BECA01024 Incremental Encoder

Product Description