$ 297.16
SICK DFS60E-S4EK01024 incremental encoder with 1024 PPR for precise speed and position feedback. Rugged design for reliable industrial motion control.
The SICK DFS60E-S4EK01024 incremental encoder is a compact, industrial-grade rotary encoder developed for accurate speed and position detection in automated machinery. Featuring 1024 pulses per revolution, it addresses the need for stable, repeatable motion feedback in high-speed and mechanically demanding environments. Its Ø60 mm metal housing, solid shaft design, and wide operating voltage range make it suitable for continuous industrial operation. Designed for reliability and signal integrity, this encoder supports precise motion control where downtime, signal loss, or mechanical wear cannot be tolerated.
The SICK DFS60E-S4EK01024 performs consistently in real production settings such as conveyors, motor drives, and automated handling systems. High signal frequency capability allows accurate feedback even during rapid acceleration and deceleration, while the low starting torque reduces stress on shafts and bearings. The sealed housing protects internal components from dust, moisture, and vibration, ensuring long service life. For machine builders and maintenance teams, this translates into dependable system performance, reduced calibration effort, and stable operation across a wide temperature range.
Why SICK DFS60E-S4EK01024?
The SICK DFS60E-S4EK01024 is chosen when precision must remain stable under pressure. Its balanced combination of high-resolution feedback, mechanical robustness, and electrical flexibility makes it a dependable backbone for motion control systems. Designed for long operating life and consistent signal quality, it supports machines that run fast, run long, and cannot afford uncertainty in position or speed feedback.
What problem does it solve?
The SICK DFS60E-S4EK01024 solves the challenge of unreliable motion feedback in harsh industrial environments. It eliminates issues such as signal distortion at high speeds, mechanical wear from excessive torque, and failures caused by dust or moisture. By delivering accurate, repeatable encoder signals, it enables precise control, smoother motion, and reduced downtime in demanding automation applications.
| Feature | Details | Benefit |
|---|---|---|
| Resolution | 1024 pulses per revolution (PPR) | Enables accurate motion control and fine positioning |
| Signal Interface | HTL / Push-pull | Ensures stable signal transmission over longer cable lengths |
| Output Frequency | Up to 300 kHz | Maintains accuracy even at high rotational speeds |
| Operating Speed | Up to 9,000 rpm | Suitable for fast-moving industrial machinery |
| Shaft Design | Solid shaft, 10 mm diameter, stainless steel | High mechanical strength and long service life |
| Housing Design | Ø60 mm aluminum die-cast housing | Compact, robust form factor for industrial installations |
| Supply Voltage | 10 … 32 V DC | Flexible integration with common control systems |
| Protection Rating | IP67 (housing and cable), IP65 (shaft side) | Reliable operation in dusty, humid, or washdown environments |
| Startup Torque | Low starting torque | Minimizes wear on bearings and connected mechanics |
| Shock & Vibration Resistance | High resistance to industrial shock and vibration | Stable performance in harsh machine conditions |
| Operating Temperature | 0 °C to +85 °C | Suitable for continuous operation in industrial environments |
| Electrical Protection | Reverse polarity and short-circuit protection | Enhances system safety and reduces risk of damage |
| Bearing Lifetime | Very high bearing service life | Reduces maintenance frequency and downtime |
| Certifications | International industrial compliance approvals | Simplifies global machine integration |
Download SICK DFS60E-S4EK01024 (1037534) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084274329 |
| Weight | 0.365 kg |
| Country of Origin | Germany |
1. High-Speed Conveyor Synchronization in Automated Logistics
In modern logistics facilities, conveyor lines often run continuously with frequent speed changes and load variations. The SICK DFS60E-S4EK01024 is mounted on conveyor drive shafts to deliver precise speed and direction feedback. Its 1024 PPR resolution allows control systems to detect subtle speed differences between sections, preventing collisions and bottlenecks. The encoder’s ability to operate reliably at high rotational speeds ensures stable feedback during rapid acceleration. Its rugged mechanical design resists vibration from long conveyor frames, helping maintain smooth product flow and consistent system throughput.
2. Accurate Speed Regulation for Packaging Lines
Packaging machines depend on exact synchronization between feeding, cutting, and sealing stations. Installed on main drive axes, the SICK DFS60E-S4EK01024 provides consistent incremental feedback to maintain precise timing throughout each cycle. Low startup torque reduces mechanical stress during frequent start-stop operation, while the sealed housing protects against dust and washdown moisture. These characteristics help packaging systems maintain repeatable motion profiles, reduce material waste caused by timing errors, and achieve stable performance during long production shifts.
3. Motor Speed and Direction Monitoring in Automation Cells
In automated production cells, electric motors must respond accurately to load changes and speed commands. The SICK DFS60E-S4EK01024 is commonly installed on motor shafts to supply real-time incremental signals for closed-loop control. Its push-pull output supports clean signal transmission even over extended cable lengths, reducing interference in electrically noisy environments. Stable feedback at high speeds enables smoother motor control, improved torque regulation, and reduced vibration, resulting in more precise and reliable automated processes.
4. Motion Tracking in Material Handling and Heavy Industry
Material handling systems in industries such as metal processing or bulk manufacturing expose encoders to dust, shock, and continuous mechanical stress. The SICK DFS60E-S4EK01024 is suited for these conditions due to its solid metal housing and long bearing life. Mounted on rollers or feed mechanisms, it delivers dependable motion feedback for speed monitoring and positioning tasks. This durability helps minimize signal loss, supports continuous operation, and reduces unplanned downtime in demanding production environments.
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Shaft Coupling (Bellows) | KUP-1010-B | 5312983 | Compensates misalignment while maintaining torsional stiffness |
| Shaft Coupling (Double Loop) | KUP-1010-D | 5326703 | Absorbs large axial and angular shaft offsets |
| Shaft Coupling (Spring Washer) | KUP-1010-F | 5312986 | Reduces vibration and protects encoder bearings |
| Shaft Coupling (Bar Type) | KUP-1010-S | 2056408 | Simple, robust coupling for standard drives |
| Shaft Coupling (Claw) | KUP-1010-J | 2127054 | Damps shock loads and torsional peaks |
| Measuring Wheel System | BEF-MRS-10-U | 2085714 | Enables linear speed and length measurement |
| Measuring Wheel (O-Ring, 200 mm) | BEF-MR010020R | 2055224 | Slip-reduced linear measurement |
| Measuring Wheel (O-Ring, 300 mm) | BEF-MR010030R | 2049278 | Accurate tracking over longer distances |
| Measuring Wheel (Knurled, 200 mm) | BEF-MR10200AK | 4084737 | Improved grip on smooth materials |
| Measuring Wheel (Polyurethane, 500 mm) | BEF-MR10500AP | 4084734 | Gentle contact for sensitive surfaces |
| Bearing Block | BEF-FA-LB1210 | 2044591 | Absorbs high radial and axial shaft loads |
| Mounting Bracket | BEF-WF-36 | 2029164 | Fast and secure encoder installation |
| Flange Adapter | BEF-FA-036-050 | 2029160 | Adapts encoder to servo motor mounts |
| Flange Adapter | BEF-FA-036-060REC | 2029162 | Flexible mechanical integration |
| Spring-Loaded Mount | BEF-WF36F | 4084775 | Compensates alignment tolerances |
| Connector (M12, 8-pin) | STE-1208-GA01 | 6044892 | Reliable industrial electrical connection |
| Cable Assembly (1.5 m) | DOL-0J08-G1M5AA6 | 2048590 | Shielded cable for noise immunity |
| Cable Assembly (5 m) | DOL-0J08-G05MAA3 | 2046876 | Supports longer cable routing |
| Connector (M23, 12-pin) | STE-2312-GX | 6028548 | Secure interface for drive systems |
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Warranty – 1-year warranty for your peace of mind.
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