Why SICK IME12-02BNOZW2S?
The SICK IME12-02BNOZW2S is chosen when precision must fit into limited space without compromising reliability. Its compact M12, flush-mounted design blends seamlessly into metal structures while maintaining stable, high-speed detection. Built for harsh industrial conditions, it combines mechanical robustness with consistent electrical performance, making it a dependable sensing solution for machines that demand accuracy, durability, and long service life.
What problem does it solve?
This sensor solves the challenge of detecting metal objects accurately in environments where space, vibration, and electrical noise can cause unreliable signals. It eliminates false switching and premature failures often seen in basic sensors by delivering repeatable detection, strong environmental resistance, and protected electronics. As a result, it ensures smooth machine operation, reduces unplanned downtime, and supports consistent process quality.
Key Features & Specifications – SICK IME12-02BNOZW2S: Part Number 1040746
| Feature | Details | Benefits |
|---|---|---|
| Housing Size | M12, Ø12 mm | Ideal for compact and space-constrained installations |
| Installation Type | Flush mounting | Allows installation directly into metal surfaces without interference |
| Sensing Range (Sn) | 2 mm | Accurate short-range metal detection for precise positioning |
| Safe Sensing Range (Sa) | 1.62 mm | Ensures stable detection with safety margin in real applications |
| Switching Output | NPN, normally closed (NC) | Fail-safe behavior suitable for industrial control logic |
| Switching Frequency | Up to 2,000 Hz | Supports high-speed machines and fast-moving processes |
| Supply Voltage | 10–30 V DC | Compatible with a wide range of industrial power systems |
| Electrical Connection | 3-wire cable, 2 m length | Simple integration into control panels and machines |
| Enclosure Rating | IP67 | Resistant to dust, moisture, and washdown environments |
| Housing Material | Nickel-plated brass | High mechanical strength and corrosion resistance |
| Sensing Face Material | Plastic (PA66) | Durable sensing surface with consistent detection behavior |
| Operating Temperature | –25 °C to +75 °C | Reliable operation in cold and high-temperature environments |
| Protection Functions | Short-circuit and power-up pulse protection | Reduces risk of electrical damage and unplanned downtime |
| Continuous Output Current | Up to 200 mA | Directly drives PLC inputs and industrial loads |
| Reproducibility | ≤ 2% | Consistent and repeatable sensing performance |
| EMC Compliance | EN 60947-5-2 | Stable operation in electrically noisy industrial settings |
| Certifications | CE, UKCA, cULus, RoHS | Approved for global industrial and OEM applications |
Download SICK IME12-02BNOZW2S (1040746) Datasheet
Commercial Information – SICK IME12-02BNOZW2S (Part Number 1040746)
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084295232 |
| Weight | 75 g |
| Country of Origin | Malaysia |
The Applications
1. Conveyor Position and Stop Detection
Automated conveyor systems depend on accurate metal detection to control movement, spacing, and stopping points. The IME12-02BNOZW2S performs reliably in this role because its high switching frequency allows it to react quickly to fast-moving carriers or metal stops. The flush-mounted M12 housing can be embedded directly into metal frames, protecting the sensor from impact or accidental damage. Its stable and repeatable sensing behavior helps avoid missed detections caused by vibration or minor mechanical shifts, ensuring smooth material flow, reduced line interruptions, and consistent productivity in high-throughput production environments.
2. Fixture and Jig Position Verification
Assembly fixtures often have very limited space, yet they require precise confirmation of clamp or workpiece position before a process begins. The compact size of this sensor makes it easy to integrate into tight fixture designs without redesigning the tooling. Its normally closed output supports safer control logic by clearly indicating abnormal conditions. With reliable repeatability, the sensor ensures that operations only proceed when metal parts are correctly positioned, reducing assembly errors, minimizing rework, and improving overall quality in automated and semi-automated assembly processes.
3. Mechanical End-Stop Detection for Moving Axes
Many industrial machines rely on accurate end-position sensing to protect moving components and maintain repeatable motion. The IME12-02BNOZW2S can be installed flush at the end of linear or rotary travel paths to detect metal targets without physical contact. Its durable metal housing and sealed construction withstand dust, oil, and vibration typically present in machine environments. By providing consistent signals with minimal long-term drift, the sensor helps prevent overtravel, reduces mechanical stress, and supports stable operation in packaging, forming, or automated handling equipment.
4. Metal Component Detection in Packaging Lines
Packaging equipment often requires confirmation that metal tooling parts or guides are in place before each cycle starts. The short, well-defined sensing range of this sensor enables precise detection at close distances without interference from nearby structures. Its fast response supports rapid machine cycles, while integrated protection features help safeguard against electrical faults. In daily operation, this leads to fewer missed detections, improved machine availability, and consistent packaging output, even under changing temperature conditions or frequent cleaning routines.