SICK IME18-05BPSZC0K Inductive Proximity Sensor – 5 mm Flush Mount Detection
SICK IME18-05BPSZC0K inductive proximity sensor with 5 mm sensing range is a compact M18, flush-mounted sensor designed for precise, contactless detection of metal objects in industrial automation systems. Its short-body construction addresses space constraints in dense machine layouts while maintaining reliable switching performance. Featuring a PNP normally open output and fast switching capability, this sensor supports accurate position and presence detection in high-speed processes. The rugged, nickel-plated brass housing and high ingress protection rating make it suitable for continuous operation in demanding factory environments.
The SICK IME18-05BPSZC0K delivers stable and repeatable sensing where mechanical wear or environmental influences can compromise traditional detection methods. Flush installation allows seamless integration into metal surfaces without protrusion, reducing the risk of damage. Electrical protection features help safeguard connected control systems, minimizing unexpected downtime. Consistent performance across a wide temperature range ensures dependable operation in automated assembly lines, material handling equipment, and packaging machinery, helping operators improve process reliability and reduce maintenance effort over the long term.
Why SICK IME18-05BPSZC0K?
The SICK IME18-05BPSZC0K is chosen when machines demand accuracy, durability, and efficient use of space at the same time. Its short M18 body fits neatly into compact designs without sacrificing sensing stability. Fast response, reliable PNP output, and robust metal housing make it a dependable choice for engineers who need long-term consistency rather than frequent recalibration or replacement.
What problem does it solve?
This sensor eliminates unreliable detection caused by mechanical wear, misalignment, or contaminated environments. By using contactless inductive sensing, it ensures accurate metal detection even in dusty, vibrating, or oil-exposed conditions. Flush mounting reduces physical damage risk, while built-in electrical protection prevents system interruptions, helping production lines maintain smooth, uninterrupted operation.
Key Features & Specifications – SICK IME18-05BPSZC0K: Part Number 1040933
| Feature | Details | Benefit |
|---|---|---|
| Housing Design | Short-body, cylindrical M18 × 1 | Ideal for compact machines and space-constrained installations |
| Installation Method | Flush mount | Allows integration into metal surfaces with reduced damage risk |
| Sensing Range (Sn) | 5 mm | Provides precise detection for close-range positioning tasks |
| Safe Sensing Range (Sa) | 4.05 mm | Ensures stable and repeatable detection in real-world conditions |
| Switching Output | PNP, Normally Open (NO) | Simplifies PLC integration in standard DC control systems |
| Switching Frequency | Up to 1,000 Hz | Supports fast-moving applications and high-speed automation |
| Electrical Wiring | DC 3-wire | Standardized wiring for easy installation and maintenance |
| Supply Voltage | 10–30 V DC | Compatible with common industrial power supplies |
| Continuous Current (Ia) | ≤ 200 mA | Supports direct control of automation inputs |
| Connection Type | M12 male connector, 4-pin | Enables quick replacement and secure electrical connection |
| Housing Material | Nickel-plated brass | Provides excellent mechanical strength and corrosion resistance |
| Sensing Face Material | Plastic (PA66) | Durable sensing surface for long-term stable operation |
| Enclosure Rating | IP67 | Reliable performance in dusty, wet, and harsh environments |
| Ambient Temperature Range | –25 °C to +75 °C | Suitable for diverse industrial operating conditions |
| Protection Functions | Short-circuit and power-up protection | Enhances system safety and reduces unplanned downtime |
| Reproducibility | ≤ 2% | Ensures consistent switching points across repeated cycles |
| Service Life (MTTFd) | 1,735 years | Designed for long-term, maintenance-free operation |
| Certifications | CE, UKCA, cULus | Supports global machine compliance and approvals |
Download SICK IME18-05BPSZC0K (1040933) Datasheet
Commercial Information – SICK IME18-05BPSZC0K: Part Number 1040933
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084257209 |
| Weight | 54 g |
| Country of Origin | Malaysia |
The Applications
1. High-Speed Conveyor Position Monitoring
In automated conveyor systems, accurate position feedback is essential to maintain smooth material flow and prevent product interference. The sensor is installed flush within metal guide structures to detect steel pallets or carriers at defined positions. Its fast response supports reliable detection even at elevated conveyor speeds. The compact M18 short-body design allows integration into restricted spaces without altering machine frames. Stable and repeatable switching ensures consistent control signals, helping reduce missed detections that could otherwise cause jams, timing faults, or unnecessary system stoppages.
2. Pneumatic Cylinder End-Position Detection
For pneumatic and hydraulic equipment, confirming piston end positions is critical for safe and repeatable machine motion. The sensor detects metal pistons without contact and is mounted flush near cylinder ends for protection against impact. High repeatability maintains consistent switching points over long service life. The PNP output connects directly to control inputs, simplifying system design. By replacing mechanical limit switches, the solution minimizes wear, improves reliability, and maintains accurate cycle timing in environments affected by vibration, oil residue, or temperature changes.
3. Robotic Cell Tool and Fixture Verification
In robotic assembly cells, it is vital to confirm that tools, fixtures, or metal workpieces are correctly seated before movement begins. The sensor is embedded into metal fixtures to verify presence without protruding into the robot workspace. Its compact housing reduces collision risk, while strong electrical stability prevents false signals from nearby drives or motors. Reliable detection enables safe robot operation, reduces scrap, protects tooling, and supports consistent performance in high-duty automated manufacturing environments.
4. Packaging Machinery Timing and Synchronization
Packaging machines depend on precise timing to coordinate sealing, cutting, and indexing operations. The sensor detects metal cams or carrier components within fast-moving mechanisms. Its high switching capability ensures accurate signal generation at rapid cycle rates. The robust housing withstands vibration and exposure to moisture common in packaging lines. Consistent detection improves machine synchronization, reduces alignment errors, and supports continuous production with minimal downtime and maintenance.
Related Products & Accessories
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Mounting Accessory | BEF-KHF-M18 | 2051482 | Fixed-stop clamping block ensures stable positioning and vibration resistance |
| BEF-KH-M18 | 2051481 | Allows flexible sensor alignment during commissioning and setup | |
| BEF-WG-M18 | 5321870 | Provides secure mounting on flat machine surfaces | |
| BEF-WN-M18 | 5308446 | Robust steel bracket for demanding industrial environments | |
| BEF-WN-M18N | 5320947 | Stainless steel bracket suitable for corrosive or washdown areas | |
| Connector | DOS-1204-G | 6007302 | Straight M12 connector enables fast sensor replacement |
| DOS-1204-W | 6007303 | Angled M12 connector simplifies wiring in confined spaces | |
| Sensor Cable | DOL-1204-G05MNI | 6052615 | Suitable for hygienic zones with resistance to common cleaning agents |
| DOL-1204-G05MRN | 6058476 | Chemical-resistant cable for washdown and drag-chain applications | |
| YF2A14-050UB3XLEAX | 2095608 | Durable PUR cable for robotic motion and oil-exposed environments |
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