$ 367.54
High-precision SICK AFS60E-S4AA004096 absolute encoder with 12-bit SSI feedback, durable design, and reliable rotary positioning for advanced automation systems.
The SICK AFS60E-S4AA004096 absolute encoder is engineered for applications where precise angular tracking and dependable position retention are critical. It provides a 12-bit resolution with 4,096 steps per revolution, enabling accurate measurement even in high-speed motion systems. Built with a durable solid shaft and a robust aluminum housing, the device withstands harsh industrial environments while maintaining stable performance. Its fast response time and SSI digital interface help machines achieve smoother motion control, making it a strong solution for automation engineers facing challenges in repeatable positioning and long-term mechanical reliability.
The AFS60E-S4AA004096 enhances machine productivity by delivering reliable position information immediately after power-up, eliminating the need for recalibration routines. Its low mechanical friction and sturdy bearings support long service life, even when operating at elevated speeds. The encoder’s high resistance to vibration, temperature fluctuations, and shock ensures consistent feedback in demanding applications such as robotics, conveyors, packaging lines, and precision drive systems. With flexible counting direction settings and a standardized M23 connector, integration becomes straightforward for both OEM designs and equipment upgrades, giving users stable performance and reduced maintenance effort across a wide range of motion-control tasks.
The SICK AFS60E-S4AA004096 is chosen for its ability to deliver stable, high-resolution rotary feedback even in fast, demanding automation environments. Its precise 12-bit positioning, rugged mechanical design, and instant readiness make it a dependable choice for engineers who need accuracy without downtime. It turns complex motion tasks into smooth, predictable operation, helping machines perform with confidence and efficiency.
This encoder solves the challenge of unreliable or drifting rotary position signals that slow production or demand constant re-homing. It provides consistent absolute positioning through power cycles, even under vibration, heat, or high-speed rotation. By ensuring machines always “know” their exact angle, it eliminates errors, enhances repeatability, and helps automation systems achieve higher throughput with fewer interruptions.
| Feature | Details | Benefit |
|---|---|---|
| Resolution | 4,096 steps per revolution (12-bit) | Enables high-accuracy rotary measurement for precision automation. |
| Interface | SSI digital communication, Gray code | Delivers fast, noise-resistant, and reliable position data transfer. |
| Initialization Time | 50 ms | Provides quick startup, reducing machine downtimes. |
| Response Time | < 1 µs position forming | Supports high-speed positioning with minimal latency. |
| Counting Direction | CW/CCW selectable | Flexible integration with various motion control setups. |
| Supply Voltage | 4.5 … 32 V | Wide voltage tolerance ensures compatibility with many control systems. |
| Mechanical Design | Solid shaft, 10 mm diameter | Suitable for precise and stable mechanical coupling in industrial drives. |
| Shaft Material | Stainless steel | Increased durability and resistance to mechanical wear. |
| Housing Material | Aluminum die-cast | Lightweight yet robust housing for longevity in challenging environments. |
| Operating Speed | Up to 9,000 rpm | Ideal for high-speed rotary applications without signal loss. |
| Repeatability | σr = 0.002° | Extremely stable positional repeatability for consistent machine results. |
| Error Limit | ±0.2° | Maintains accuracy even under dynamic load variations. |
| Startup Torque | < 0.5 Ncm | Ensures smooth machine operation with minimal drive load. |
| IP Rating | IP65 (shaft side), IP67 (housing side) | Resistant to dust, moisture, and industrial contaminants. |
| Shock Resistance | 50 g, 6 ms | Withstands demanding environments with strong mechanical stress. |
| Vibration Resistance | 20 g, 10–2000 Hz | Ensures reliable readings in high-vibration installations. |
| Operating Temperature | 0°C to +85°C | Designed for stable performance across wide temperature ranges. |
| Bearing Lifetime | 3 × 10⁹ revolutions | Reduces replacement frequency and maintenance cost. |
| Connector Type | M23, 12-pin (radial) | Industry-standard connector simplifies wiring and system upgrades. |
| Power Consumption | ≤ 0.7 W | Energy-efficient encoder for modern low-power systems. |
| MTTFD | 250 years (calculated) | Extremely high reliability for long-term industrial operation. |
| Permissible Shaft Loads | 80 N radial, 40 N axial | Suitable for direct mounting to drives with minimal stress limitations. |
Download SICK AFS60E-S4AA004096 (1037630) Datasheet
| Commercial Data | Details |
|---|---|
| EAN Number | 4047084275074 |
| Weight | 0.315 kg |
| Country of Origin | Germany |
Modern packaging lines move at high speed, making precise rotary tracking essential to avoid misalignment and product waste. An absolute SSI encoder like the AFS60E-S4AA004096 gives the system consistent position feedback, even after sudden stops or power cycling. This keeps each conveyor segment synchronized, ensuring labels, seals, and cuts occur at the right moment. Its strong resistance to vibration allows it to operate accurately on lightweight frames that tend to shake during rapid acceleration. With high resolution and extremely low repeatability error, it helps reduce misfeeds and stabilizes the entire motion sequence, which ultimately increases throughput and reduces the need for manual corrections.
In robotics, even small angular deviations can cause the end effector to drift off its intended path. Using an encoder with absolute positioning prevents the robot from losing its reference point, especially after shutdowns or emergency pauses. The AFS60E-S4AA004096’s precision helps maintain consistent joint alignment, allowing the robot to resume tasks without re-homing. Its robust shaft and durable bearings handle the stress of rapid direction changes common in pick-and-place or assembly applications. The encoder’s stable signal output supports smoother trajectory control, reducing jitter and improving accuracy in repetitive tasks such as sorting, welding, or inserting components into tight tolerances.
Material handling systems rely heavily on accurate vertical movement to prevent uneven lifting or misalignment of platforms. An SSI absolute encoder provides the lift mechanism with continuous height feedback, allowing the system to know exactly where the platform is at any moment, even mid-travel after a restart. The rugged design of the AFS60E-S4AA004096 makes it suitable for shafts that experience steady tension from cables or pulleys. Its ability to withstand electrical noise enables stable operation near high-power motors. By delivering reliable angular data at all speeds, it helps avoid overshoot during leveling and improves safety and precision in automated warehouse lifts.
Rotary indexing tables in CNC machining or laser processing depend on exact angular control to maintain cutting accuracy. An absolute encoder ensures the table returns to the correct angle every time, eliminating drift that could cause dimensional errors. The AFS60E-S4AA004096’s sealed metal housing protects it from coolant droplets, fine dust, and metallic debris commonly found in workshops. Its fast signal response supports smooth acceleration and deceleration curves during tool repositioning. With low mechanical resistance, it works seamlessly with servo-driven rotary axes, reducing vibration-related inaccuracies. This precision helps maintain surface quality and improves consistency across multi-step machining or cutting operations.
| Category | Model Name | Part Number | Benefits |
|---|---|---|---|
| Absolute Encoder | AFS60E-S4AA004096 | 1037630 | High-precision 12-bit position feedback, fast SSI output, robust housing, excellent vibration resistance, suitable for high-speed motion systems. |
| Bellows Coupling (6/10 mm) | KUP-0610-B | 5312982 | Absorbs minor misalignment while maintaining torsional rigidity for precise motion transfer. |
| Double Loop Coupling (6/10 mm) | KUP-0610-D | 5326697 | Allows greater lateral and axial movement, ideal for flexible shaft alignment. |
| Spring Washer Coupling (6/10 mm) | KUP-0610-F | 5312985 | Reduces vibration transfer and supports smooth, consistent shaft rotation. |
| Bar Coupling (6/10 mm) | KUP-0610-S | 2056407 | Durable polyamide design offering stable performance with minimal backlash. |
| Claw Coupling (6/10 mm) | KUP-0610-J | 2127056 | Damping insert absorbs shocks and protects encoder from torque fluctuations. |
| Bellows Coupling (10/10 mm) | KUP-1010-B | 5312983 | High-precision stainless bellows delivers accurate, backlash-free motion. |
| Double Loop Coupling (10/10 mm) | KUP-1010-D | 5326703 | Supports large shaft offsets while maintaining stable torsional behavior. |
| Spring Washer Coupling (10/10 mm) | KUP-1010-F | 5312986 | Provides reliable angular compensation for shafts under varying load. |
| Bar Coupling (10/10 mm) | KUP-1010-S | 2056408 | Reinforced design for general industrial use with consistent rotation accuracy. |
| Spring Coupling (10/10 mm) | KUP-1010-W | 5319914 | Flexible spring design tolerates variable loads and improves system longevity. |
| Bellows Coupling (10/12 mm) | KUP-1012-B | 5312984 | Strong alignment stability with high torque handling for larger shaft setups. |
| Double Loop Coupling (10/12 mm) | KUP-1012-D | 5326702 | Designed for systems needing generous misalignment tolerance. |
| Claw Coupling (8/10 mm) | KUP-0810-J | 2128267 | Shock-absorbing insert ideal for dynamic, rapidly changing movements. |
| Claw Coupling (10/10 mm) | KUP-1010-J | 2127054 | Provides strong damping of torque spikes in fast-acting equipment. |
| Claw Coupling (10/12 mm) | KUP-1012-J | 2128265 | Suitable for mixed-shaft installations requiring stable damping characteristics. |
| Servo Clamp Set | BEF-WK-SF | 2029166 | Secure mounting solution ensuring the encoder remains fixed under vibration. |
| Flange Adapter 36→100 mm | BEF-FA-036-100 | 2029161 | Allows the encoder to fit larger servo flanges for retrofits and system upgrades. |
| Flying Lead Cable (SSI/Incremental/HIPERFACE) | LTG-2308-MWENC | 6027529 | Shielded cable ensures clean data signals in electrically noisy environments. |
| M23 12-Pin Connector, Angled | DOS-2312-W01 | 2072580 | Space-saving angled connector ideal for tight machine layouts. |
| M23 12-Pin Connector, Straight (G02) | DOS-2312-G02 | 2077057 | Durable straight connector for standard routing. |
| M23 12-Pin Connector, Straight (G) | DOS-2312-G | 6027538 | Robust, shielded connector for dependable SSI communication. |
| SSI Cable 0.5 m | DOL-2308-G0M5AA6 | 2048595 | Short connection cable for cabinet-level installations. |
| SSI Cable 1.5 m | DOL-2308-G1M5AA6 | 2048596 | Medium-length cable for flexible wiring paths. |
| SSI Cable 3 m | DOL-2308-G03MAA6 | 2048597 | Balanced length for machinery with moderate distance between encoder and controller. |
| SSI Cable 5 m | DOL-2308-G05MAA6 | 2048598 | Extended length for larger automated systems requiring longer runs. |
| SSI Cable 10 m | DOL-2308-G10MAA6 | 2048599 | Long-distance option maintaining signal integrity across machines. |
| M23 9-Pin Connector | DOS-2309-G | 6028533 | Supports hybrid SSI, incremental, and HIPERFACE signal combinations. |
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