SICK DBS60E-TJEK02048 High-Precision Incremental Encoder

$ 308.66

High-accuracy SICK DBS60E-TJEK02048 incremental encoder with 2048 PPR, durable hollow shaft design, and reliable motion feedback for industrial automation.

SKU SICK-1069759 Category

Product Description

SICK DBS60E-TJEK02048 Incremental Encoder for Precision Motion Control

The SICK DBS60E-TJEK02048 incremental encoder is engineered for machines that require steady, accurate rotational feedback. It features a 5/8-inch through-hollow shaft and provides 2,048 pulses per revolution, giving equipment builders reliable positioning and speed measurement. With its compact aluminum housing, tight mechanical tolerances, and straightforward cable connection, the encoder integrates smoothly into conveyors, drives, automated handling modules, and general industrial motion systems. Its IP65 protection and durable construction allow it to operate confidently in factory environments that experience vibration, dust, or temperature swings. The DBS60E is built to deliver consistent performance while supporting long-term operational stability.

The DBS60E-TJEK02048 combines robust mechanics with stable signal output to support demanding automation tasks. Its HTL interface and high output frequency ensure clean, dependable pulses even at fast shaft speeds, helping control systems react accurately to changing movements. The encoder tolerates minor shaft misalignment and features built-in safeguards such as reverse-polarity and short-circuit protection to reduce failure risks during installation or operation. With a long bearing life and a design optimized for continuous duty, it supports reduced downtime and extended service intervals. This makes the encoder valuable for OEMs and plant operators seeking predictable performance across diverse motion applications.

Why DBS60E-TJEK02048?

The DBS60E-TJEK02048 stands out because it delivers stable, high-resolution feedback in places where reliability cannot be compromised. Its durable hollow-shaft design, precise pulse generation, and industrial-grade build make it a trusted “set-and-forget” encoder. Engineers choose it when they need smooth integration, long service life, and motion control that remains accurate under tough factory conditions.

What Problem Does It Solve?

This model eliminates uncertain or inconsistent speed and position feedback—the root cause of drift, misalignment, and unstable machine performance. By providing clean, dependable pulses even at high rotational speeds, it ensures equipment moves exactly as intended. It helps stop downtime caused by unreliable encoders and keeps motion systems synchronized, predictable, and production-ready.

 


Key Features & Specifications – SICK DBS60E-TJEK02048: Part Number 1069759

Feature Details Benefit
Encoder Type Incremental rotary encoder Ideal for precise speed and position detection in automation systems
Pulse Resolution 2,048 pulses per revolution High measurement accuracy for smooth and responsive motion control
Signal Interface HTL / Push-pull, 6-channel Strong, noise-resistant signals suitable for long cable runs and industrial EMI environments
Reference Signal 1 index pulse, 90° gated Ensures reliable zero-position referencing for synchronized machine cycles
Output Frequency Up to 300 kHz Supports high-speed shaft rotations without pulse distortion
Supply Voltage 10–27 V Wide power tolerance ensures flexible integration with existing control panels
Connection Type 1.5 m universal 8-wire cable Simple wiring and versatile mounting orientation
Mechanical Design Through-hollow shaft with front clamping Fast installation and secure coupling for vibration-intensive applications
Shaft Diameter 5/8 inch (stainless steel) Strong, corrosion-resistant shaft connection designed for heavy-duty use
Housing Material Aluminum Lightweight yet durable for extended operating life
Protection Class IP65 (housing & shaft side) Resistant to dust and moisture; suitable for harsh factory conditions
Operating Speed Up to 6,000 rpm (9,000 rpm max) Supports fast-moving equipment and high-throughput operations
Operating Temperature –20°C to +85°C Reliable performance in warm or cool industrial environments
Start-Up Torque Approx. 0.5 Ncm Low mechanical load on the drive system
Bearing Lifetime 3.6 × 10⁹ revolutions Long service life reduces maintenance interruptions
Reverse Polarity Protection Yes Prevents accidental wiring damage during installation
Short-Circuit Protection Yes (per channel) Enhances safety and encoder longevity
MTTFD 500 years Extremely high reliability for long-term machine operation

Download SICK DBS60E-TJEK02048 (Article 1069759) Datasheet

 


Commercial Information – SICK DBS60E-TJEK02048

Commercial Data Details
EAN Number 4047084362071
Weight 0.364 kg
Country of Origin Malaysia

 


The Applications

1. High-Speed Packaging Conveyor Coordination

Packaging lines rely on exact belt movement to keep labels, seals, and product spacing consistent. When the conveyor accelerates or slows down, the encoder’s detailed pulse output allows the controller to react instantly and correct the motion. Its sturdy hollow-shaft mounting helps minimize vibration transfer, letting the system maintain stable readings even during sudden start–stop sequences. Because the encoder’s HTL signals stay clean over long cables, large machines can route feedback to distant control cabinets without interference. The result is smoother line flow, fewer bottlenecks, and better overall quality, particularly in facilities where every millisecond influences packing accuracy.

2. Position Feedback for Automated Warehouse Machines

Automated shuttles and vertical lifting units need reliable position data as they travel long distances inside warehouse aisles. This encoder’s high resolution provides the control system with fine-grained tracking, allowing the equipment to stop precisely at storage points. The rugged housing resists dust and vibration from constant motion, preserving signal consistency over long duty cycles. With quick response at power-up, the system can reference its position sooner, reducing delays at shift changes or restarts. These advantages help automated storage systems move faster, avoid misplacement of goods, and maintain dependable operation during heavy logistics workloads.

3. Rotational Monitoring for Industrial Mixing Equipment

Mixers in food, paint, and chemical production require accurate speed feedback to achieve uniform blending results. If the shaft speed fluctuates under load, the encoder’s high-frequency output quickly reveals the variation so the controller can stabilize the process. Its mechanical tolerance for minor shaft movement is helpful in large tanks where heavy contents cause shifting forces. By resisting electrical noise from heating elements and motors, the encoder maintains clean signals, ensuring operators detect issues early. This contributes to consistent batch quality, improved safety, and reduced mechanical stress on motors that operate for long hours.

4. Motion Synchronization in Cutting and Slitting Systems

Cutting equipment must match material feed speed with blade timing to ensure uniform lengths and clean edges. The encoder’s detailed pulse output gives the motion controller precise insight into roller rotation, allowing each cut to align perfectly with the advancing material. Its ability to operate at high rotational speeds makes it suitable for fast-running production lines. The strong metal construction helps prevent performance drift, even when mounted on shafts that experience constant reversing or abrupt load changes. By maintaining exact synchronization, manufacturers reduce wasted material, achieve repeatable cut quality, and sustain higher production rates.

 


Related Products & Accessories

Category Part Number Model / Type Description (Rewritten)
Cable 6027529 LTG-2308-MWENC 8-wire PUR shielded cable, halogen-free; suitable for incremental and SSI signals; sold per meter.
Cable 6027530 LTG-2411-MW 11-wire PUR shielded cable for incremental and SSI communication; sold per meter.
Cable 6027531 LTG-2512-MW 12-wire halogen-free PUR shielded cable for incremental or SSI applications; sold per meter.
Cable 6028516 LTG-2612-MW 12-wire UV-resistant, salt-resistant PUR cable for HTL, TTL, incremental, and SSI interfaces; sold per meter.
Connector 2077273 STE-2312-G01 M23, 12-pin straight male connector; shielded design compatible with incremental and SSI signals.
Connector 6028548 STE-2312-GX M23, 12-pin straight male connector; shielded; suitable for incremental and SSI systems.
Connector 6044892 STE-1208-GA01 M12, 8-pin straight male connector for incremental encoders; IDC quick-connection terminals.
Shaft Collet 2094671 SPZ-58Z-011-M Metal collet for adapting 11 mm shafts to 5/8″ hollow shaft encoders.
Shaft Collet 2076233 SPZ-58Z-015-P PEEK insulated collet for 15 mm shafts; reduces electrical coupling.
Shaft Collet 2076232 SPZ-58Z-014-P PEEK insulating collet for 14 mm shafts; improves electrical isolation.
Shaft Collet 2076231 SPZ-58Z-012-P Lightweight PEEK collet for adapting 12 mm shafts to the encoder.
Shaft Collet 2076230 SPZ-58Z-010-P PEEK insulated collet for 10 mm shafts.
Shaft Collet 2076229 SPZ-58Z-008-P PEEK collet for 8 mm shafts; suited for insulated coupling.
Shaft Collet 2076228 SPZ-58Z-006-P PEEK collet for 6 mm shafts; provides non-conductive shaft adaptation.
Shaft Collet 2076227 SPZ-58Z-12Z-P PEEK insulated collet for 1/2″ shafts; minimizes conductive mounting issues.
Shaft Collet 2076226 SPZ-58Z-38Z-P PEEK collet suitable for adapting 3/8″ shafts.
Shaft Collet 2076225 SPZ-58Z-12Z-M Metal collet for 1/2″ shafts; robust for high vibration environments.
Shaft Collet 2076224 SPZ-58Z-38Z-M Metal collet for 3/8″ shafts; secure and rigid for industrial use.
Shaft Collet 2076223 SPZ-58Z-015-M Strong metal collet for 15 mm shaft integration.
Shaft Collet 2076222 SPZ-58Z-014-M Metal collet for 14 mm shafts; reliable torque transfer.
Shaft Collet 2076221 SPZ-58Z-012-M Durable metal collet for 12 mm shafts.
Shaft Collet 2076220 SPZ-58Z-010-M Metal collet for adapting 10 mm shafts.
Shaft Collet 2076219 SPZ-58Z-008-M Metal collet for 8 mm shafts; suited for demanding mechanical loads.

 


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