SICK DBS36E-BBAK01024 Incremental Encoder 1024 PPR

$ 138.69

High-precision SICK DBS36E-BBAK01024 encoder with 1024 PPR, robust hollow-shaft design, and stable motion feedback for industrial automation and machine control.

SKU SICK-1060147 Category

Product Description

SICK DBS36E-BBAK01024 Incremental Encoder – High-Precision 1024-PPR Motion Feedback

The SICK DBS36E-BBAK01024 incremental encoder is designed to deliver reliable 1,024-pulse motion feedback for compact automation systems that demand precision. Its blind hollow-shaft format allows easy mechanical integration, while the durable aluminum housing and stainless-steel shaft provide long-term stability in industrial environments. The encoder supports TTL/RS-422 signals and operates at high speeds, maintaining measurement accuracy even in dynamic installations. With its IP65 protection, shock resistance, and capability to function across a wide temperature range, it provides dependable performance for applications requiring consistent rotational tracking.

The DBS36E-BBAK01024 enhances motion systems by generating clean, stable incremental signals that help equipment maintain smooth and predictable operation. Its low operating torque reduces mechanical strain on connected components, while the shaft design supports precise coupling with minimal alignment effort. The encoder’s fast signal output is suitable for machines that require rapid response times, offering improved control accuracy in speed or position-based tasks. Its long bearing lifetime, resistance to vibration, and versatile cable connection make it a practical choice for OEMs working in automation, machinery building, and motion engineering environments where reliability and ease of integration are essential.

Why DBS36E-BBAK01024?

The DBS36E-BBAK01024 is ideal for builders who need precise motion feedback in a compact form. It delivers stable 1024-pulse signals, handles high speeds, and fits easily into tight machine layouts. With its robust materials, low torque, and long lifetime, it brings dependable accuracy to modern automation without complicating design or installation.

What Problem Does It Solve?

This encoder solves the challenge of unreliable or inconsistent rotational measurement in fast-moving machinery. It provides clean, distortion-free signals that keep speed and position control stable, even in harsh environments. By reducing mechanical load and maintaining accuracy under vibration, it eliminates common issues like signal drift, jitter, and inaccurate indexing in industrial motion systems.

 


Key Features & Specifications – SICK DBS36E-BBAK01024 (1060147)

Feature Details Benefit
Pulses per Revolution 1,024 PPR High-resolution feedback for accurate speed and position control.
Signal Interface Incremental, TTL / RS-422 Ensures clean, noise-resistant signals over long cable distances.
Zero Pulse 1 index pulse, gated with A & B Enables precise homing, referencing, and repeatable positioning.
Output Frequency Up to 300 kHz Suitable for high-speed and dynamic applications.
Supply Voltage 4.5 … 5.5 V Stable operation with low-voltage control systems.
Connection 8-wire cable, 1.5 m Universal wiring for easy integration with controllers.
Mechanical Design Blind hollow shaft, 8 mm Smooth installation without coupling; reduces installation complexity.
Housing Material Aluminum body; stainless-steel shaft Durable, corrosion-resistant, and suitable for industrial environments.
Start-Up Torque ≤ 0.5 Ncm Minimizes load on motors and improves system efficiency.
Operating Speed Up to 6,000 rpm (max 8,000 rpm short-term) Maintains signal quality in fast rotational tasks.
Moment of Inertia 0.8 gcm² Optimizes system responsiveness with minimal rotational resistance.
Bearing Lifetime 2 × 10⁹ revolutions Long service life, ideal for continuous-duty machines.
Protection Class IP65 Resistant to dust and splashing water for industrial reliability.
Shock Resistance 100 g, 6 ms Withstands harsh mechanical impacts without signal loss.
Vibration Resistance 20 g, 10 Hz–2,000 Hz Operates reliably in vibrating machinery or moving assemblies.
Operating Temperature –20°C to +85°C Suitable for a wide range of indoor and outdoor environments.
Initialization Time < 3 ms Quick system startup reduces downtime and improves responsiveness.
Short-Circuit Protection Yes (when wired correctly) Protects the encoder electronics from wiring faults.

Download SICK DBS36E-BBAK01024 (1060147) Datasheet

 


Commercial Information – SICK DBS36E-BBAK01024

Commercial Data Details
EAN Number 4047084314940
Weight 242 g
Country of Origin Malaysia

 


The Applications of the DBS36E-BBAK01024 Encoder

1. High-Accuracy Speed Feedback for Conveyor Systems

In automated conveyor lines, smooth and predictable movement is essential for spacing, sorting, and packing. The DBS36E-BBAK01024 helps achieve this by delivering consistent rotational feedback that allows the controller to detect tiny shifts in belt speed. Its hollow-shaft design mounts directly onto conveyor rollers, reducing alignment issues and mechanical play. Even when motors introduce vibration or rapid acceleration, the encoder maintains clean pulse signals that support steady material flow. This stability helps prevent product jams, improves timing for diverters or pushers, and enhances overall throughput in high-volume manufacturing environments.

2. Compact Motion Feedback in Robotics and Mobile Platforms

Robotic arms and mobile robots depend on precise angle or wheel feedback to execute smooth and repeatable movements. The DBS36E-BBAK01024 is well-suited for this because its low torque keeps motor performance efficient, while its 1024-pulse output provides fine resolution for path correction. In tight robotic housings, its small form factor is an advantage, allowing integration without redesigning the mechanical layout. During fast starts, stops, or turning maneuvers, the encoder’s stable signals help the robot maintain accurate position awareness. This supports smoother navigation, better path-tracking, and more reliable operation in dynamic warehouse or factory settings.

3. Roller Synchronization in High-Speed Printing Machines

Printing and packaging machines often run at high speeds where even minor roller slip can cause misalignment or distorted prints. The DBS36E-BBAK01024 provides the high-resolution pulse output necessary to detect subtle speed variations between rollers. Its durable housing manages continuous operation and temperature changes typically found in printing environments. The encoder’s ability to deliver clean, repeatable pulses allows the control system to correct motion differences before they affect print quality. This results in sharper registration, fewer print defects, and more efficient material handling during long production runs.

4. Rotational Monitoring in CNC and Light-Duty Machine Tools

CNC systems require reliable rotary feedback to control spindle speed, index tool carousels, or synchronize mechanical movements. The DBS36E-BBAK01024 offers accurate incremental signals that support precise speed regulation and tool positioning. Its stainless-steel shaft withstands exposure to lubricants and fine debris commonly present in machining environments. The encoder’s index pulse simplifies referencing after power cycles or tool changes, ensuring consistent starting positions. With strong resistance to shock and vibration, it maintains dependable performance even when machining forces fluctuate, contributing to smoother cuts and improved repeatability in light to medium-duty machine tools.

 


Related Products & Accessories for SICK DBS36E-BBAK01024

Category Model Name Part Number Benefits
Cable (Flying Leads to Flying Leads) LTG-2308-MWENC 6027529 Robust PUR cable for incremental signal transmission; halogen-free; ideal for durable field wiring.
Cable (Flying Leads to Flying Leads) LTG-2411-MW 6027530 11-wire PUR cable for incremental or SSI systems; shielded to reduce electrical noise in industrial setups.
Cable (Flying Leads to Flying Leads) LTG-2512-MW 6027531 Heavy-duty, 12-wire halogen-free cable designed for long service life and stable encoder communication.
Cable (Flying Leads to Flying Leads) LTG-2612-MW 6028516 UV-resistant, saltwater-resistant cable for outdoor or harsh environments; supports TTL, HTL, and incremental signals.
Connector (M12, 8-pin, Straight) STE-1208-GA01 6044892 Industrial M12 connector designed for incremental encoders; shielded to maintain clean signal performance.
Connector (M23, 12-pin, Straight) STE-2312-GX 6028548 Reliable M23 connector for SSI, HIPERFACE, or incremental systems; solder connection ensures secure assembly.
Connector (M23, 12-pin, Straight) STE-2312-G01 2077273 Same functional class as above; ideal for installations requiring robust connection with wider compatibility.
Mounting System (Stator Coupling) BEF-DS-DBS36 2066301 Dual-sided stator coupling for 42–46 mm mounting; offers stable installation and reduces mechanical load on the encoder.

 


Contact Us

For expert guidance before placing your order.
Warranty – 1-year warranty for your peace of mind.
Global Shipping – We ship worldwide with secure packaging and reliable delivery.
Technical Support – Contact us for professional after-sales technical assistance.

Select your currency