SICK DBS36E-S3EL02500 High-Precision Incremental Encoder

$ 127.19

Compact 2,500-pulse SICK DBS36E-S3EL02500 encoder for precise motion control, stable feedback, and reliable performance in automation and conveyor systems.

SKU SICK-1066198 Category

Product Description

SICK DBS36E-S3EL02500 Incremental Encoder – High-Resolution 2,500-Pulse Motion Feedback

The SICK DBS36E-S3EL02500 is a compact 36 mm incremental encoder designed for machines that require stable, high-resolution rotational feedback. Its 2,500-pulse output supports precise motion tracking, making it suitable for compact drives, conveyors, and positioning equipment. The encoder’s solid-shaft design, wide voltage compatibility, and durable aluminum body allow it to operate reliably even in areas with vibration or electrical noise. With efficient power usage, strong mechanical build, and sealed protection against dust and light moisture, it fits seamlessly into modern automation systems where accuracy and long operating life are essential.

The DBS36E-S3EL02500 delivers consistent incremental signals that enhance motion stability and process repeatability across various industrial tasks. Its fine pulse resolution helps equipment achieve smoother starts, accurate speed regulation, and predictable stopping points. Built with a sturdy shaft and impact-resistant components, the encoder withstands frequent movement and high-speed rotation without losing signal clarity. Low friction torque helps reduce motor load, improving overall system efficiency. Its broad temperature capability and quick signal readiness make it dependable in both controlled production lines and more demanding field environments, helping operators maintain continuous, reliable machine performance.

Why choose the DBS36E-S3EL02500?

The DBS36E-S3EL02500 stands out because it delivers high-resolution motion feedback in a small, rugged body that fits effortlessly into tight mechanical spaces. It balances precision, speed capability, and durability, making it a dependable choice for engineers who want stable encoder signals without adding unnecessary complexity. Its smooth performance and strong build make it ideal for modern automated machines.

What problem does it solve?

This encoder eliminates inconsistent speed feedback, jittery motion, and unreliable positioning often seen with low-grade sensors. It ensures machines follow exact movement profiles, reducing wasted cycles and improving process accuracy. Whether controlling conveyor speeds or stabilizing servo motion, it helps maintain repeatable performance, even in environments with vibration, dust, or electrical interference.

 


Key Features & Specifications – SICK DBS36E-S3EL02500: 1066198

Feature Details Benefit
Pulse Resolution 2,500 pulses per revolution Delivers fine rotational feedback for smooth, stable motion control.
Signal Interface HTL / Push-Pull, 6-channel output Ensures robust signal clarity even in noisy industrial environments.
Reference Signal 1x Zero pulse (Z-signal), gated with A & B Supports accurate homing, calibration, and positioning routines.
Supply Voltage 7–30 V DC Flexible power compatibility with most controllers and drives.
Output Frequency Up to 300 kHz Handles high-speed rotational measurement without signal drop.
Connection Type 8-wire universal cable, 3 m length Easy integration with control cabinets and machine wiring layouts.
Mechanical Design 36 mm encoder, 6 mm stainless-steel solid shaft Compact size with durable shaft for long-term mechanical stability.
Housing Material Aluminum housing, PVC cable Lightweight but sturdy design for industrial duty.
Operating Torque Approx. 0.4 Ncm at 20°C Low friction reduces load on motors and improves efficiency.
Permissible Loading Radial 40 N, Axial 20 N Supports moderate mechanical forces without degrading lifespan.
Operating Speed Up to 6,000 rpm (max 8,000 rpm) Suitable for fast-moving machinery and compact servo systems.
Protection Rating IP65 Resists dust and low-pressure moisture for reliable field use.
Temperature Range –20°C to +85°C Performs consistently in warm, cold, or fluctuating environments.
Shock & Vibration Shock: 100 g / Vibration: 20 g Withstands harsh mechanical conditions found in automation lines.
Electronics Safety Reverse polarity & output short-circuit protection Protects the encoder and controller during wiring or overloads.
Bearing Lifetime 2 × 10⁹ revolutions Designed for long service cycles with minimal maintenance.
Certification CE, UKCA, cRUus, China RoHS Meets global compliance and safety expectations.

Download SICK DBS36E-S3EL02500 (1066198) Datasheet

 


Commercial Data – SICK DBS36E-S3EL02500 (1066198)

Commercial Data Details
EAN Number 4047084280269
Weight 288 g
Country of Origin Malaysia

 


The Applications of the DBS36E-S3EL02500 Incremental Encoder

1. High-Speed Conveyor Synchronization in Production Lines

On fast-moving production conveyors, tiny variations in speed can cause product spacing to drift and disrupt downstream operations. The DBS36E-S3EL02500 helps maintain synchronized motion by sending precise, high-resolution feedback to the controller. With accurate pulse tracking, the system can regulate conveyor motors so items arrive consistently at filling, printing, or inspection stations. Its compact size allows mounting on narrow shafts, while vibration-resistant construction ensures the signal remains dependable during long hours of continuous operation. This leads to smoother flow, fewer product jams, and better alignment across the entire line.

2. Linear Feed Measurement for Automated Cutting Equipment

Cutting machines for materials such as rubber, textiles, film, or cable need exact length monitoring so every segment is cut to specification. The DBS36E-S3EL02500 converts roller rotation into precise pulses that the controller uses to measure feed distance. Its fine resolution supports consistent start and stop positions, reducing errors and material loss. Because cutting systems often accelerate quickly, the encoder’s robust mechanics help it withstand sudden motion changes without degrading accuracy. This ensures the cutter follows programmed lengths closely, even in high-speed, continuous-feed operations.

3. Compact Motor Feedback for Robotics and Small Gantries

Robotic arms, lightweight gantry systems, and compact servo axes require reliable positional feedback to move smoothly and repeatably. The DBS36E-S3EL02500 provides detailed incremental signals that help the controller detect slight shaft movements and adjust the motion profile in real time. Its small form factor fits easily within tight motor housings where larger encoders cannot be installed. The encoder’s ability to tolerate rapid acceleration and frequent directional changes supports robots that must perform fast, precise actions such as sorting, assembling, or micro-positioning. This enhances cycle consistency and reduces deviation from programmed paths.

4. Roller and Material Length Monitoring in Processing Machines

Processing machines that handle sheet materials—like paper, film, fabric, or foil—often rely on a roller-mounted encoder to determine how much material has passed through. When paired with a measuring wheel, the DBS36E-S3EL02500 delivers pulse data that allows the controller to calculate exact length and feed speed. This helps maintain constant tension, avoid stretching, and ensure accurate rewinding or cutting. Its durable housing and wide temperature tolerance make it suitable for environments exposed to dust, heat, or lubricants. The high pulse frequency helps maintain smooth measurement even when the material is moving rapidly.

 


Related Products & Accessories 

Category Accessory Name Part Number Description / Purpose
Cable & Connector LTG-2308-MWENC 6027529 8-wire shielded PUR cable suitable for incremental signal transmission.
Cable & Connector LTG-2411-MW 6027530 11-wire shielded PUR cable for stable encoder communication.
Cable & Connector LTG-2512-MW 6027531 12-wire halogen-free PUR cable designed for clean, interference-resistant signals.
Cable & Connector LTG-2612-MW 6028516 12-wire UV-resistant and salt-resistant cable for harsh-environment setups.
Cable & Connector STE-1208-GA01 6044892 Straight M12, 8-pin connector for direct encoder wiring.
Cable & Connector STE-2312-GX 6028548 M23, 12-pin connector for incremental/HIPERFACE/SSI installations.
Cable & Connector STE-2312-G01 2077273 Solder-type M23 connector used for custom wiring harnesses.
Mounting System BEF-FA-020-033 2066312 Flange adapter converting 20 mm centering to 33 mm for broader mounting options.
Measuring Wheel BEF-MR006020R 2055222 200 mm aluminum wheel with O-ring for smooth linear measurement.
Measuring Wheel BEF-MR006030R 2055634 300 mm circumference wheel suited for longer stroke tracking.
Measuring Wheel BEF-MR006050R 2055225 500 mm aluminum wheel for large-range length measurement.
Measuring Wheel BEF-MR06200AK 4084745 Cross-knurled 200 mm wheel offering high grip on various materials.
Measuring Wheel BEF-MR06200AP 4084746 Smooth polyurethane wheel providing low-slip linear feedback.
Measuring Wheel BEF-MR06200APG 4084748 Ridged PU wheel for applications requiring extra traction.
Measuring Wheel BEF-MR06200APN 4084747 Studded PU wheel for strong grip on difficult surfaces.
O-Ring BEF-OR-053-040 2064061 Replacement O-ring for 200 mm measuring wheels.
O-Ring BEF-OR-083-050 2064076 Replacement O-ring for 300 mm measuring wheels.
O-Ring BEF-OR-145-050 2064074 Replacement O-ring set for 500 mm measuring wheels.
Shaft Coupling KUP-0606-B 5312981 Bellows coupling 6 mm to 6 mm for precise, rigid shaft alignment.
Shaft Coupling KUP-0606-S 2056406 Cross-slotted 6 mm coupling providing controlled flexibility.
Shaft Coupling KUP-0608-S 5314179 Bar-type coupling for linking 6 mm and 8 mm shafts.
Shaft Coupling KUP-0610-B 5312982 Bellows coupling supporting 6 mm to 10 mm offset with high accuracy.
Shaft Coupling KUP-0610-D 5326697 Double loop coupling allowing generous shaft misalignment tolerance.
Shaft Coupling KUP-0610-F 5312985 Spring washer coupling reducing torsional stress on the system.
Shaft Coupling KUP-0610-S 2056407 Durable bar coupling for 6 mm to 10 mm shaft combinations.
Shaft Coupling KUP-0610-J 2127056 Claw-type coupling offering strong torque capacity and damping.

 


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