SICK DBS60E-S4EL01024 Incremental Encoder – High-Precision Motion Feedback Solution

The SICK DBS60E-S4EL01024 Incremental Encoder is designed to deliver precise and reliable motion feedback for automation systems. With a resolution of 1,024 pulses per revolution, it ensures accurate monitoring of speed and rotation in demanding industrial processes. Its solid aluminum housing and IP67-rated protection make it suitable for harsh conditions, while the HTL push-pull interface provides dependable signal integrity over long distances. Engineered for smooth operation up to 9,000 rpm, it combines durability, flexibility, and precision—making it ideal for use in conveyor systems, servo drives, and machine tools that require consistent performance.

Built for industrial reliability, the DBS60E-S4EL01024 features a stainless-steel solid shaft and a low-friction design that ensures stable performance under vibration and continuous load. Its universal 3-meter cable connection supports flexible installation in tight machine layouts. With long bearing life and protection against electrical faults, this encoder minimizes maintenance requirements and maximizes uptime. It is a dependable solution for high-speed production environments such as packaging, robotics, and textile manufacturing, where precise rotational feedback and long-term stability are essential for achieving accurate motion control.

Key Features & Specifications – SICK DBS60E-S4EL01024: 1074691

Feature	Details	Benefit
Encoder Type	Incremental Encoder (HTL / Push-Pull)	Provides reliable pulse-based position and speed feedback.
Resolution (Pulses per Revolution)	1,024 PPR	Delivers high accuracy for motion and rotational control.
Shaft Type / Diameter	Solid shaft, 10 mm (with flat)	Durable stainless-steel shaft ensures mechanical stability.
Flange Design	Face mount flange (S4 design)	Simplifies mounting for compact and secure installations.
Output Frequency	Up to 300 kHz (450 kHz on request)	Supports high-speed operation and smooth motion detection.
Power Supply Voltage	10 to 27 V DC	Wide input range compatible with most industrial controllers.
Protection Class	IP67 housing side / IP65 shaft side	Resistant to dust and moisture for harsh industrial environments.
Operating Speed	Up to 9,000 rpm	Enables accurate feedback even in high-speed machinery.
Bearing Lifetime	3.6 × 10⁹ revolutions	Long-lasting operation reduces maintenance downtime.
Torque (Operating / Startup)	1.1 Ncm / 1.2 Ncm	Smooth and efficient rotation with minimal friction.
Operating Temperature Range	–20 °C to +85 °C	Reliable performance across wide environmental conditions.
Material Composition	Aluminum housing, stainless steel shaft	Lightweight yet robust build for mechanical durability.
Electrical Protection	Reverse polarity and short-circuit protection	Enhances safety and reliability in complex wiring setups.
Communication Interface	6-channel incremental	Stable signal transmission and direction detection.
MTTFd (Mean Time to Dangerous Failure)	500 years	Exceptional reliability suitable for continuous operation.
Certifications	CE, cULus, UKCA, China-RoHS	Globally compliant for industrial use.

Commercial Data

Details

EAN Number

4047084505003

Weight

0.542 kg

Country of Origin

Malaysia

The Applications of SICK DBS60E-S4EL01024 Incremental Encoder

1. Precision Conveyor Synchronization in Packaging Lines

In high-speed packaging systems, maintaining perfect timing between conveyors, fillers, and sealing units is essential. The DBS60E-S4EL01024 encoder provides accurate pulse feedback for motor control, ensuring precise movement synchronization. Its robust IP67-rated housing protects against dust and wash-down cleaning, common in food and beverage industries. The 1,024 PPR resolution allows consistent speed regulation, minimizing misaligned packaging and product waste. With stable signal transmission and fast response, the encoder helps packaging systems maintain production flow without downtime.

2. Robotic Arm Control for Electronic Assembly

In electronic assembly lines, robots must position delicate components with extreme accuracy. Mounted on the servo motor shaft, the DBS60E-S4EL01024 ensures precise angular feedback for each motion sequence. Its stainless-steel shaft and low starting torque minimize mechanical resistance, enabling smoother movements. The encoder’s high-resolution output ensures every rotation of the robotic arm is accurately measured, supporting repeatable and controlled actions. This enhances assembly precision, reduces error rates, and ensures long-term reliability in automated electronic manufacturing.

3. Speed Regulation in Industrial Ventilation Systems

Large industrial ventilation fans and air movers rely on accurate motor feedback for energy-efficient operation. The DBS60E-S4EL01024 encoder monitors rotational speed and communicates it to the control system, allowing real-time adjustments. Its wide voltage compatibility and high output frequency make it suitable for integration into various drive systems. The rugged construction withstands continuous operation in dusty or humid environments. This precise speed monitoring optimizes airflow control, reduces power consumption, and ensures balanced performance across multiple fans.

4. Vertical Drive Feedback in Automated Storage Systems

Automated storage and retrieval cranes require precise positioning when lifting and placing goods. The DBS60E-S4EL01024 encoder provides reliable motion feedback for the vertical drive motor, ensuring the platform stops at exact pallet positions. Its durable bearings and strong housing handle continuous lifting loads and vibrations. The encoder’s fine pulse resolution allows the control system to detect even the smallest movement, improving positioning accuracy and reducing mechanical wear. This results in faster, safer, and more efficient warehouse operations.

Related Products & Accessories – Compatible with SICK DBS60E-S4EL01024

Category	Model Name	Part Number	Benefit
Connection Cable	LTG-2308-MWENC	6027529	Shielded 8-wire PUR cable provides secure data transmission and strong EMC protection for stable encoder signals.
Connection Cable	LTG-2612-MW	6028516	UV- and saltwater-resistant 12-wire PUR cable ensures durability and long life in harsh industrial environments.
Connector Plug	STE-1208-GA01	6044892	Compact M12, 8-pin connector ideal for quick, reliable incremental encoder connections.
Connector Plug	STE-2312-G01	2077273	Robust M23, 12-pin connector supports high-current signals and tight motor integration.
Mounting Kit	BEF-MK-LB	5320872	Simplifies secure mounting of servo flange encoders, maintaining alignment during vibration.
Bearing Block	BEF-FA-LB1210	2044591	Heavy-duty support for high radial and axial shaft loads, extending encoder lifespan.
Flange Adapter	BEF-FA-036-060REC	2029162	Converts 36 mm face mount flange to 60 mm square mount for flexible installation.
Flange Adapter	BEF-FA-036-100	2029161	Adapts encoder for use with 100 mm servo flange motors, enhancing system compatibility.
Measuring Wheel (200 mm)	BEF-MR010020R	2055224	Converts rotational movement into precise linear measurement; ideal for conveyor systems.
Measuring Wheel (300 mm)	BEF-MR010030R	2049278	Ensures consistent length tracking for material feed and positioning applications.
Measuring Wheel (500 mm)	BEF-MR10500AP	4084734	Provides smooth linear feedback for extended travel paths and large machinery.
Shaft Coupling (6 mm / 10 mm)	KUP-0610-B	5312982	Bellows coupling compensates for misalignment while maintaining accurate torque transfer.
Shaft Coupling (10 mm / 10 mm)	KUP-1010-B	5312983	Stainless-steel bellows coupling ensures precise motion transfer under load.
Shaft Coupling (10 mm / 10 mm)	KUP-1010-F	5312986	Spring washer coupling absorbs vibration and reduces shaft wear in continuous use.
Shaft Coupling (10 mm / 12 mm)	KUP-1012-B	5312984	High-rigidity coupling enables smooth torque transmission between differing shaft sizes.

SICK DBS60E-S4EL01024 Incremental Encoder

Product Description