SICK DBS36E-S3AM02500 Incremental Encoder – Compact and Reliable Motion Feedback

The SICK DBS36E-S3AM02500 Incremental Encoder delivers precise position and speed data for demanding motion control systems. Featuring 2,500 pulses per revolution, it provides accurate signal feedback for smooth, controlled motion in automation and robotics. Designed with a durable aluminum housing and stainless-steel shaft, it withstands mechanical stress and harsh operating environments. The compact 36 mm design allows easy integration into limited spaces, while its TTL/RS-422 interface ensures consistent data transmission with minimal signal loss. This encoder offers dependable performance for conveyor systems, packaging machines, and industrial drive applications.

The DBS36E-S3AM02500 stands out for its balance of strength, precision, and longevity. Its low-friction bearings and high shaft load capacity enable stable operation up to 8,000 rpm without performance degradation. The IP65-rated housing protects against dust and moisture, ensuring uninterrupted operation even in challenging industrial conditions. With a wide operating temperature range and minimal torque load, it supports continuous use while reducing maintenance needs. Ideal for automation engineers and system integrators, this encoder improves process accuracy, enhances control feedback, and supports long-term reliability in compact motion systems.

Why SICK DBS36E-S3AM02500?
Because precision deserves compact power. The SICK DBS36E-S3AM02500 delivers exceptional motion feedback in a space-saving design. With 2,500 pulses per revolution and robust mechanical construction, it transforms ordinary motion systems into high-accuracy performers—offering seamless control, reliability, and endurance for industries that demand precision in every rotation.

What problem does it solve?
It eliminates inaccuracies and instability in motion tracking. The DBS36E-S3AM02500 solves the challenge of maintaining precise positioning in high-speed or compact setups, where vibration and electrical noise often disrupt performance. By providing stable, interference-resistant feedback, it ensures smoother motion control, reduced downtime, and long-term operational confidence.

Key Features & Specifications – SICK DBS36E-S3AM02500 : 1062335

Feature	Details	Benefit
Encoder Type	Incremental, 6-channel TTL/RS-422	Provides precise pulse signals for accurate motion feedback and control.
Pulses per Revolution (PPR)	2,500	Delivers high-resolution measurement for smooth and consistent rotation tracking.
Mechanical Design	Solid shaft, 6 mm diameter, 12 mm length	Compact and strong build ensures easy integration and long lifespan.
Housing Material	Aluminum	Lightweight yet robust for industrial environments.
Shaft Material	Stainless Steel	Corrosion-resistant for extended durability.
Enclosure Rating	IP65	Protects against dust and water, ideal for demanding conditions.
Operating Temperature Range	–20 °C to +85 °C	Reliable operation across varied industrial environments.
Operating Speed	Up to 8,000 rpm	Suitable for high-speed applications without signal degradation.
Output Frequency	≤ 300 kHz	Ensures fast signal transmission for dynamic systems.
Power Supply Voltage	4.5 V – 5.5 V DC	Stable power range ensures consistent performance.
Start-up Torque	0.5 Ncm (at 20 °C)	Low friction enables smooth startup and reduced wear.
Bearing Lifetime	2 × 10⁹ revolutions	Extended life cycle minimizes downtime and maintenance.
Vibration Resistance	20 g (10 Hz – 2,000 Hz)	Designed to maintain performance under constant motion or vibration.
Shock Resistance	100 g / 6 ms	Resilient against mechanical impact and sudden movement.
Connection Type	Cable, 8-wire, 5 m length	Easy installation with flexible wiring for system integration.
Certifications	CE, UKCA, cRUus, China-RoHS	Meets international standards for safety and compliance.

Download SICK DBS36E-S3AM02500 (1062335) Datasheet

Commercial Information – SICK DBS36E-S3AM02500 : 1062335

Commercial Data	Details
EAN Number	4047084348648
Weight	396 g
Country of Origin	Malaysia

The Applications of SICK DBS36E-S3AM02500 Incremental Encoder

1. Precision Conveyor Tracking in Beverage Production
In modern beverage packaging lines, bottles move at high speed where even minor misalignment can disrupt filling accuracy. The DBS36E-S3AM02500 provides precise rotation feedback, ensuring synchronized conveyor motion and accurate bottle positioning. Its 2,500 PPR resolution delivers smooth movement control, while the IP65-rated aluminum housing withstands frequent cleaning and moisture exposure. The stable TTL/RS-422 signal transmission prevents data noise, maintaining consistent performance across long cable runs in large-scale facilities.

2. Robotic Arm Control in Automotive Assembly
In automated painting or welding cells, robotic arms require high precision in angular positioning. The compact 36 mm encoder integrates easily within servo joints, allowing fine motion feedback without increasing the robot’s overall footprint. Its low-torque bearings and stainless-steel shaft ensure repeatable performance under continuous rotation. By delivering accurate speed and position data, the encoder enhances movement stability, leading to smoother robotic paths and improved surface quality on finished parts.

3. Film Feed Regulation in Packaging Machinery
In film-wrapping or label-printing machines, consistent tension control is essential for maintaining quality. The DBS36E-S3AM02500 monitors spindle rotation to regulate feed speed and prevent film tearing. Its high output frequency supports fast signal processing in real-time control loops. The durable, vibration-resistant housing ensures reliability even in multi-shift operations. Compact and easy to mount, it fits within tight machinery spaces, reducing downtime and simplifying maintenance in fast-paced production lines.

4. Shaft Position Feedback in Elevator Systems
Elevator drive systems depend on accurate motion tracking to ensure smooth and level floor stops. The DBS36E-S3AM02500 provides precise incremental feedback for each shaft rotation, allowing the controller to detect minute position changes. Its broad operating temperature range enables stable performance in both warm machine rooms and cold outdoor shafts. Built to endure shocks and vibrations, this encoder maintains reliability over long-term operation, improving safety and passenger comfort in vertical transport systems.

Related Products & Accessories – Compatible with SICK DBS36E-S3AM02500 : 1062335

Category	Description	Manufacturer Part Number	Model / Type	Benefit / Purpose
Connection Cable	8-wire shielded incremental cable, PUR, halogen-free, supplied by the meter	6027529	LTG-2308-MWENC	Provides reliable, interference-free signal transmission for incremental encoders.
Connection Cable	11-wire shielded SSI/Incremental cable, PUR, supplied by the meter	6027530	LTG-2411-MW	Ensures precise data transfer and durability for dynamic motion systems.
Connection Cable	12-wire UV & saltwater-resistant cable, PUR, halogen-free	6028516	LTG-2612-MW	Suitable for outdoor or marine use, ensuring long-lasting signal integrity.
Connector (M12 Type)	Male connector, M12, 8-pin, straight, A-coded	6044892	STE-1208-GA01	Simplifies connection setup with compact and robust design.
Connector (M23 Type)	Male connector, M23, 12-pin, straight, A-coded	2077273	STE-2312-G01	Industrial-grade connector for secure encoder interface connections.
Mounting Adapter	Flange adapter (20 mm centering collar → 33 mm servo flange)	2066312	BEF-FA-020-033	Enables encoder compatibility with servo motor flange assemblies.
Measuring Wheel	Aluminum wheel with O-ring (NBR70), 200 mm circumference	2055222	BEF-MR006020R	Converts shaft rotation into linear distance for conveyor or roller systems.
Measuring Wheel	Aluminum wheel with O-ring (NBR70), 300 mm circumference	2055634	BEF-MR006030R	Ideal for larger surface contact in material handling equipment.
Measuring Wheel	Aluminum wheel with ridged polyurethane surface, 200 mm circumference	4084748	BEF-MR06200APG	Ensures strong surface grip during motion measurement.
O-Ring (for Measuring Wheel)	Replacement O-ring for 200 mm circumference wheel	2064061	BEF-OR-053-040	Maintains measurement accuracy and smooth contact rotation.
Shaft Coupling (6 mm/6 mm)	Bellows coupling, stainless steel and aluminum hub	5312981	KUP-0606-B	Compensates for radial or angular misalignment, reducing vibration.
Shaft Coupling (6 mm/10 mm)	Bar coupling, reinforced polyamide and aluminum hub	2056407	KUP-0610-S	Flexible connection reduces backlash in drive-to-encoder setup.
Shaft Coupling (6 mm/10 mm)	Double loop coupling, damping polyurethane element	5326697	KUP-0610-D	Absorbs vibration and mechanical shock, extending encoder life.
Shaft Coupling (6 mm/10 mm)	Spring washer coupling, aluminum flange, steel pin	5312985	KUP-0610-F	Provides stable torque transfer and high rotational precision.

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SICK DBS36E-S3AM02500 Incremental Encoder

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