SICK IM08-02BPS-ZWK Inductive Proximity Sensor – Compact, Precise & Durable
The SICK IM08-02BPS-ZWK inductive proximity sensor is engineered for accurate metal detection where space is limited. With its M8 short-body housing and flush mounting design, it ensures reliable sensing up to 2 mm. Built from nickel-plated brass and sealed to IP67 standards, the sensor delivers dependable performance in challenging industrial conditions. Its high 3 kHz switching frequency supports fast-moving applications, making it a trusted choice for compact automation systems requiring precision and long service life.
The SICK IM08-02BPS-ZWK combines precision, strength, and consistency for demanding operations. Operating within –25 °C to +70 °C, it integrates easily into control systems using a 3-wire PNP normally open output. The sensor’s shock resistance up to 30 g and quick response within 5 ms make it ideal for tasks like metal part positioning, packaging machinery, and robotic end stops. Its robust brass housing resists mechanical stress and ensures longevity, while advanced circuit protection prevents downtime—offering dependable performance shift after shift.
Why SICK IM08-02BPS-ZWK?
Because precision matters in every millimeter, the SICK IM08-02BPS-ZWK delivers reliable metal detection in compact spaces. Its high-speed 3 kHz switching, rugged brass housing, and IP67 protection make it a durable performer for automation lines where accuracy, space efficiency, and uptime are critical.
What problem does it solve?
The IM08-02BPS-ZWK eliminates false triggers and detection errors in tight, vibration-prone setups. It ensures stable sensing even under temperature fluctuations, heavy shock, or electrical noise—solving reliability issues that often disrupt precision machinery, conveyors, and robotic systems in industrial environments.
Key Features & Specifications – SICK IM08-02BPS-ZWK (Article No. 6025861)
| Feature | Details | Benefit |
|---|---|---|
| Sensor Type | Inductive Proximity Sensor | Ideal for non-contact metal object detection in industrial automation. |
| Housing Type | M8 × 1 short-body, flush mount | Compact design for installations with limited space. |
| Sensing Range (Sn) | 2 mm | Delivers precise metal detection even in confined environments. |
| Output Type | PNP, Normally Open (NO) | Ensures easy connection to PLC and control systems. |
| Supply Voltage | 10–30 V DC | Compatible with standard industrial power supplies. |
| Switching Frequency | Up to 3,000 Hz | Supports rapid detection in high-speed production lines. |
| Enclosure Rating | IP67 | Withstands dust, moisture, and harsh environments. |
| Housing Material | Nickel-plated brass | Offers excellent mechanical durability and corrosion resistance. |
| Cable Connection | 3-wire, 2 m PVC cable | Provides easy and flexible installation. |
| Ambient Temperature Range | –25 °C to +70 °C | Reliable operation in a wide range of industrial conditions. |
| Short-Circuit Protection | Integrated | Prevents damage during electrical faults. |
| Vibration & Shock Resistance | 30 g / 11 ms | Stable performance under mechanical stress. |
| MTTFD (Service Life) | Approx. 2,701 years | Exceptional longevity ensures minimal maintenance. |
| Compliance | CE, UKCA, China-RoHS | Certified for global industrial use. |
Download SICK IM08-02BPS-ZWK (6025861) Datasheet
Commercial Information – SICK IM08-02BPS-ZWK (Article No. 6025861)
| Commercial Data | Details |
|---|---|
| Weight | Approx. 45 g |
| Country of Origin | Italy |
The Applications of SICK IM08-02BPS-ZWK Inductive Proximity Sensor
1. High-Speed Metal Part Detection in Assembly Lines
In automated assembly environments, every millisecond counts. The IM08-02BPS-ZWK precisely detects small metal pieces moving at high speeds, ensuring accurate part counting and position control. Its compact M8 housing easily fits within tight equipment layouts, while the 3 kHz switching frequency allows it to respond instantly to passing items. This improves product flow efficiency and reduces costly downtime caused by miscounts or missed detections.
2. Robotic Position Feedback for End-Effector Control
On robotic systems handling metal tools or fixtures, the sensor serves as a position reference or end-stop indicator. Its strong vibration resistance and stable 2 mm sensing range guarantee consistent detection even during rapid robotic motion. The robust nickel-plated housing resists impact and wear, keeping performance reliable under continuous cycles, which enhances the accuracy and repeatability of robotic operations.
3. Closure Verification in Packaging Equipment
In canning and sealing applications, the IM08-02BPS-ZWK verifies the presence of metal lids or caps as products move through packaging lines. Its IP67 protection ensures durability against moisture and cleaning sprays. The short-body design allows integration close to sealing stations, providing real-time detection that prevents defective products from advancing. This leads to better quality control and reduces waste in production.
4. Sheet Metal Alignment in Cutting and Press Machines
For precision cutting and forming, proper metal sheet positioning is critical. The IM08-02BPS-ZWK detects alignment edges along guide rails to confirm accurate placement before processing. Its flush-mounting design minimizes obstruction and guarantees precise feedback for control systems. The sensor’s resistance to electrical interference ensures stability and repeatability, helping operators maintain consistent cut quality and machine productivity.