IDS UI-5130CP Rev.2.2 Global Shutter GigE Industrial Camera

1. High-Speed Pick-and-Place Verification in Electronics Assembly

In modern SMT production lines, components are placed at extremely high speeds, making post-placement verification technically challenging. Vision systems using the same global-shutter sensor as the UI-5130CP Rev.2.2 are widely used to inspect component presence, alignment, and polarity immediately after placement. The global shutter captures each frame without geometric distortion, even when the PCB or placement head is moving rapidly. High frame rates ensure every placement cycle is inspected, while multi-AOI allows the system to focus only on critical board regions. This improves inspection reliability, reduces false rejects, and supports uninterrupted high-throughput electronics manufacturing.

2. Conveyor-Based Object Sorting and Counting

Automated logistics and packaging systems rely on accurate visual detection to sort and count products moving at variable speeds. Cameras based on this sensor class are commonly mounted above conveyor belts to track items in real time. The high acquisition speed captures multiple images per object, while the global shutter prevents shape distortion caused by motion. Encoder-based triggering keeps image capture synchronized with belt movement, ensuring consistent measurements. Large pixel geometry supports stable imaging under industrial lighting. Together, these features enable reliable object counting, classification, and sorting, reducing operational errors in high-volume material handling systems.

3. Motion Analysis and Feedback in Industrial Robotics

Industrial robots performing welding, dispensing, or precision assembly require accurate visual feedback to maintain repeatability. Vision systems using this sensor architecture are often integrated to observe tool motion and part interaction. The global shutter produces sharp images of fast-moving robot end-effectors, allowing accurate position and velocity analysis. High frame rates enable detailed motion profiling, while short exposure times minimize blur from vibration. This visual feedback helps identify trajectory deviations, supports calibration routines, and improves overall process stability in robotic manufacturing and automated assembly environments.

4. Continuous Web Inspection with Line-Scan Imaging

Manufacturing processes involving continuous materials, such as printed labels, films, or metal strips, demand uninterrupted surface inspection. Cameras built around this sensor are frequently configured in line-scan or pseudo line-scan modes to monitor moving webs. High frame rates allow seamless image stitching as material passes through the inspection zone. Global shutter operation ensures consistent exposure across each captured line, even at high transport speeds. Multi-AOI and data reduction features help manage bandwidth while preserving defect visibility, enabling early detection of surface flaws and print inconsistencies.

5. High-Speed Dimensional Measurement and Inline Gauging

Inline measurement stations must verify part dimensions without slowing production. Vision systems using this sensor model are deployed to capture sharp part outlines as components move through measurement points. The global shutter ensures accurate edge representation, while high frame rates support inspection of every part on fast production lines. Hardware triggering synchronized with strobe lighting provides consistent illumination, improving measurement repeatability. These capabilities make the system well suited for dimensional inspection of stamped, molded, or machined components in automated quality control applications.