KTX-WS91142242ZZZZ – Contrast Sensors – SICK Sensor

$ 412.25

Optimize your packaging line with the SICK 1078166 (KTX-WS91142242ZZZZ) contrast sensor. Features TwinEye-Technology, 50 kHz switching, and RGB LED for high precision.

SKU SICK-1078166 Category

Product Overview

  • Model: KTX-WS91142242ZZZZ
  • Part Number: 1078166
  • Sensor Type: Contrast sensor (KTX Prime)
  • Light Source: High-precision RGB LED (470 nm, 525 nm, 625 nm)
  • Sensing Distance: 13 mm (± 5 mm tolerance)
  • Output Type: 1 x PNP, NPN (Push-pull)
  • Connection: Male connector M12, 4-pin
  • Housing Material: VISTAL® (High-strength plastic)

 

Product Description

The SICK 1078166 is a high-performance KTX Prime contrast sensor designed for demanding industrial automation tasks. This sensor utilizes SICK’s proprietary TwinEye-Technology, which ensures a higher depth of field and a significantly improved sensing distance tolerance of ± 5 mm. By using a multi-color RGB LED light source, the device automatically selects the ideal emission color (Red, Green, or Blue) to achieve the highest contrast between the mark and the background, even on challenging materials like glossy films or fluttering webs.

Equipped with a rugged VISTAL® housing, the 1078166 is built to withstand harsh industrial environments while maintaining a compact footprint. It features an integrated 7-segment display for clear visual feedback and easy parameter adjustment. The sensor supports multiple teach-in modes, including 2-point, 1-point, and dynamic teach-in, allowing for rapid commissioning. With a blistering switching frequency of 50 kHz and a low jitter of 5 µs, it delivers consistent and precise detection at high machine speeds, ensuring maximum process stability and reduced downtime for modern high-speed production lines.

 

Key Performance Features

  • TwinEye-Technology: Enhanced contrast detection on glossy, wavy, or high-contrast materials.
  • Ultra-Fast Response: 50 kHz switching frequency and 10 µs response time for high-speed applications.
  • High Precision: Minimal jitter of 5 µs ensures exact positioning of marks.
  • Flexible Teach-In: Supports 1-point, 2-point, and dynamic teach-in modes, plus auto-mode.
  • Durability: IP67-rated VISTAL® housing provides superior mechanical stability and chemical resistance.
  • Versatile Output: Push-pull switching (PNP/NPN) allows for universal integration into various control systems.

 

Ideal Applications

  • Packaging Industry: Accurate detection of print marks on film, foil, and labels.
  • Printing Presses: Control of register marks and web positioning.
  • Food and Beverage: Label positioning on bottles and jars, especially with glossy or metallic finishes.
  • Logistics: Sorting and identifying objects based on contrast differences.
  • Pharma Packaging: Monitoring of small contrast marks on medication tubes and blister packs.

 

Features

Special applications Standard
Device type Standard
Dimensions (W x H x D) 30 mm x 53 mm x 78.5 mm
Sensing distance 13 mm
Sensing distance tolerance ± 5 mm
Housing design (light emission) Large
Light source LED, RGB 1)
Wave length 470 nm, 525 nm, 625 nm
Light emission Short device side
Light spot size 0.9 mm x 3.8 mm
Light spot direction Vertical 2)
Receiving filters None
Teach-in mode 1-point teach-in, 2-point teach-in, teach-in dynamic, auto mode
Output function Light/dark switching
Delay time Adjustable
Special features
Delivery status 2-point teach-in
Parameter presettings None
  • 1) Average service life: 100,000 h at TU = +25 °C.
  • 2) In relation to long side of housing.

 

Mechanics/electronics

Supply voltage 10.8 V DC … 28.8 V DC 1)
Ripple ≤ 5 Vpp 2)
Current consumption < 100 mA 3)
Switching frequency 50 kHz 4) 5)
Response time 10 µs 6) 7)
Jitter 5 µs 8)
Switching output PNP, NPN
Switching output (voltage) PNP: HIGH = VS – 3 V / LOW = 0 V

NPN: HIGH = VS / LOW ≤ 3 V

Output current Imax. 100 mA 9)
Retention time (ET) 25 ms, non-volatile memory
Connection type Male connector M12, 4-pin
Protection class III
Circuit protection UV connections, reverse polarity protected

Output Q short-circuit protected

Interference pulse suppression

Enclosure rating IP67
Weight 94 g
Housing material Plastic, VISTAL®
Optics material Plastic, COP
  • 1) Limit values: DC 12 V (–10 %) … DC 24 V (+20 %). Operation in short-circuit protected network max. 8 A.
  • 2) May not exceed or fall below Uv tolerances.
  • 3) Without load.
  • 4) With light/dark ratio 1:1.
  • 5) 1-point teach-in (color mode): 16 kHz.
  • 6) Signal transit time with resistive load.
  • 7) 1-point teach-in (color mode): 30 µs.
  • 8) 1-point teach-in (color mode): 15 µs.
  • 9) Total current of all Outputs.
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