1. Multi-Axis Conveyor Line Synchronization
In large-scale packaging and bottling facilities, multiple conveyor belts must operate in perfect synchronization to avoid product collisions and maintain throughput. The Omron 3G3AX-MX2-ECT connects MX2 inverters to an EtherCAT master, enabling deterministic, sub-millisecond control across all drives.
Problem SolvedEliminates the lag and electrical noise susceptibility of traditional analog speed controls, preventing material bottlenecking in complex multi-drive transfer systems.
EtherCAT Master IntegrationDeterministic ControlMulti-Axis SynchronizationCoE Profile
2. Automated Storage and Retrieval Systems (AS/RS)
Material handling hoists and cranes require robust inverters capable of generating immediate, high starting torque. The 3G3AX-MX2-ECT links these powerful MX2 drives to safety and logic controllers over a high-speed network, precisely translating position data and coordinating lifting cycles.
Problem SolvedReplaces cumbersome hardwiring for speed profiles with a streamlined RJ45 daisy-chain network, while reliably operating in warehouse temperatures ranging from -10°C to 50°C.
RJ45 Daisy-ChainingReal-Time Speed AdjustmentSysmac Studio CompatibleIP20 Open Type
3. Industrial Textile Winding and Tensioning
Continuous winding operations require dynamic speed regulation to maintain constant web tension as spool diameters increase. Using this EtherCAT module allows system controllers to execute rapid, real-time speed and torque overrides to the MX2 drive, functioning flawlessly even at 90% non-condensing humidity.
Problem SolvedSolves material snapping or slackening issues by overcoming the high latency of standard fieldbuses, allowing instant network-based tension correction.
Torque Override LimitsHigh-Speed Network SlaveReal-Time TelemetryEtherCAT Networking