Phoenix Contact ELR W3-230AC/500AC-2I Hybrid Motor Starter

$ 243.11

Compact Phoenix Contact ELR W3-230AC/500AC-2I hybrid motor starter with reversing, overload protection, and SIL 3 safety in just 22.5 mm width.

Product Description

Phoenix Contact ELR W3-230AC/500AC-2I Hybrid Motor Starter – Compact Safety and Efficiency

The Phoenix Contact ELR W3-230AC/500AC-2I Hybrid Motor Starter is engineered for controlling and reversing three-phase AC motors up to 500 V and 2 A. Operating with a 230 V AC control supply, it integrates overload shutdown and a certified emergency stop function up to SIL 3/PL e. Thanks to hybrid switching technology, it delivers low wear, dependable operation, and extended service life. At only 22.5 mm wide, this unit helps reduce wiring needs while saving panel space, making it ideal for industrial applications that demand compactness, reliability, and enhanced functional safety.

The ELR W3-230AC/500AC-2I combines motor starter, motor protection, and safety shutdown in one device, simplifying design and installation. Its reversing capability and integrated surge protection help safeguard motors while reducing downtime. Adjustable current settings enable precise matching to load conditions, preventing damage from overloads. The space-saving design allows denser cabinet layouts, while screw terminal connections shorten assembly time. Built to meet stringent safety requirements, it supports critical applications with dependable shutdown performance. This hybrid motor starter is a practical choice for engineers and OEMs looking to increase machine reliability, improve efficiency, and streamline control cabinet layouts.

Why Phoenix Contact ELR W3-230AC/500AC-2I?

Because it unites motor starting, reversing, and protection in one ultra-compact device. The ELR W3-230AC/500AC-2I eliminates bulky setups, cuts wiring effort, and ensures dependable motor operation with hybrid switching technology. It’s not just a starter—it’s a smarter, space-saving solution built to increase reliability, safety, and efficiency in every control cabinet.

What Problem Does It Solve?

Traditional motor starters often take up space, wear out quickly, and demand complex wiring. The ELR W3-230AC/500AC-2I solves these issues by combining functions in a slim 22.5 mm housing, delivering low-wear switching, precise overload protection, and certified emergency stop capability. It tackles the challenges of space limits, safety demands, and system downtime in modern automation.

 


Key Features & Specifications – Phoenix Contact ELR W3-230AC/500AC-2I : Article 2297044

Feature Details Benefit
Product Type Hybrid Motor Starter (CONTACTRON series) Combines motor starting, reversing, and protection in one device.
Rated Control Supply Voltage 230 V AC (range: 92–253 V AC) Wide voltage tolerance for flexible usage.
Rated Operating Voltage Up to 500 V AC (range: 42–550 V AC) Compatible with global industrial standards.
Rated Operating Current 2.4 A Suitable for motors in light to medium load ranges.
Safety Certifications SIL 3, PL e (ISO 13849) Provides high-level functional safety for critical systems.
Emergency Stop Function Up to SIL 3/PL e Ensures safe shutdown in hazardous situations.
Overload Protection Adjustable bimetal function Prevents damage to motors under overload conditions.
Switching Technology Hybrid switching Minimizes wear, extends service life, reduces downtime.
Housing Width 22.5 mm Saves control cabinet space, enabling compact designs.
Connection Type Screw terminals, AWG 24–14 Reliable wiring with straightforward installation.
Mounting DIN rail Quick and flexible panel assembly.
Operating Temperature -25 °C to +70 °C Reliable performance in harsh environments.
Approvals UL, ATEX, CCC, UKCA, DNV GL, EAC Meets international compliance and industry standards.

Download ELR W3-230AC/500AC-2I 2297044 Datasheet

 


Commercial Data – Phoenix Contact ELR W3-230AC/500AC-2I : Article 2297044

Commercial Attribute Details
GTIN Number 4046356170574
Tariff Number 85371098
Weight 311.3 g (net), 313.3 g (with packaging)
Country of Origin Germany (DE)

 


The Applications of Phoenix Contact ELR W3-230AC/500AC-2I

1. Packaging Conveyor Systems

In packaging facilities, conveyor lines often need quick direction changes to reroute products or handle rejected items. The ELR W3 hybrid motor starter is ideal here because it combines reversing, overload protection, and emergency stop functions in one slim unit. Its compact 22.5 mm width allows multiple starters to be fitted neatly into small panels near the conveyor. Hybrid switching reduces wear from frequent cycles, lowering maintenance costs. With built-in motor protection, it helps extend motor life while supporting smooth and reliable product flow across high-speed packaging lines.

2. Escalators and Moving Walkways

Public transport and commercial buildings rely on escalators and walkways that must operate safely and occasionally reverse direction for maintenance or control. The ELR W3 starter ensures dependable forward/reverse operation while monitoring current levels to protect the motor from overheating or jamming. The fast switching response improves safety during sudden stops or reversals. Because wiring is simplified, installation and servicing are quicker, which is valuable in environments where downtime impacts user safety and building operations. Integrated functional safety (SIL 3/PL e) offers peace of mind for operators and building managers alike.

3. Automated Motor Test Benches

Test benches used in production or research environments often require motors to change direction rapidly while handling varying loads. The ELR W3 starter provides precise overload adjustment, protecting motors under dynamic testing without causing shutdown delays. Its hybrid switching design ensures reliable, low-wear performance across repeated cycles, making it especially suited to long-duration testing. By saving control cabinet space, engineers can fit more equipment into compact test rigs. Built-in safe stop features also ensure compliance with strict lab safety standards, protecting operators during experimental or endurance testing procedures.

4. Food and Beverage Processing Lines

Food and beverage production often uses pumps, mixers, and conveyors that occasionally need reversing to clear residues or reset operations. The ELR W3 hybrid motor starter provides dependable control with its wide voltage tolerance, accommodating supply variations common in busy plants. Overload protection prevents costly damage when motors are blocked by viscous materials. Its small size makes it easy to integrate close to process areas, reducing wiring complexity. Emergency shutdown capability further enhances safety for operators working in hygienic environments where quick intervention is essential to avoid contamination or equipment damage.

 


Related Products & Accessories – Phoenix Contact ELR W3-230AC/500AC-2I

Category Model / Name Part Number Benefits
Loop Bridge (2 modules) BRIDGE-2 2900746 Connects 2 CONTACTRON modules with secure screw connection, simplifies wiring.
Loop Bridge (3 modules) BRIDGE-3 2900747 Links 3 CONTACTRON modules, ensures reliable 3-phase distribution.
Loop Bridge (4 modules) BRIDGE-4 2900748 Supports 4 modules, keeps cabinet layout organized.
Loop Bridge (5 modules) BRIDGE-5 2900749 Simplifies power distribution for 5 CONTACTRON units.
Loop Bridge (6 modules) BRIDGE-6 2900750 Enables stable connection for 6 starters in compact panels.
Loop Bridge (7 modules) BRIDGE-7 2900751 Efficiently distributes 3-phase supply to 7 modules.
Loop Bridge (8 modules) BRIDGE-8 2900752 Connects up to 8 modules with minimal wiring effort.
Loop Bridge (9 modules) BRIDGE-9 2900753 Provides robust connectivity for larger systems with 9 modules.
Loop Bridge (10 modules) BRIDGE-10 2900754 Designed for maximum expansion, supporting 10 CONTACTRON modules.
Extended Cable Bridge (2 modules, 1m) BRIDGE-2-1M 2901542 Flexible cabling for two-module setups with more spacing.
Extended Cable Bridge (3 modules, 1m) BRIDGE-3-1M 2901655 Allows longer installation distance between 3 modules.
Extended Cable Bridge (4 modules, 1m) BRIDGE-4-1M 2901658 Extra cabling flexibility for 4-module layouts.
Extended Cable Bridge (5 modules, 1m) BRIDGE-5-1M 2901544 Simplifies integration where spacing between modules is wider.
Extended Cable Bridge (6 modules, 1m) BRIDGE-6-1M 2901649 Supports flexible arrangement of 6 CONTACTRON modules.
Extended Cable Bridge (2 modules, 3m) BRIDGE-2-3M 2901543 Provides extended cabling for large cabinet layouts.
Extended Cable Bridge (3 modules, 3m) BRIDGE-3-3M 2901656 Offers 3 m cabling option for better panel spacing with 3 modules.
Extended Cable Bridge (4 modules, 3m) BRIDGE-4-3M 2901659 Ensures reliable connections for 4 modules spread across wider panels.
Extended Cable Bridge (5 modules, 3m) BRIDGE-5-3M 2901545 Designed for broader layouts requiring 5 modules with spacing.
Plastic Label (Card type) US-EMLP (15×5) 0828790 White, adhesive labels for clear module identification, compatible with Phoenix Contact printers.
Plastic Label (Sheet type) UC-EMLP (15×5) 0819301 Adhesive labels for module marking, supports multiple printing systems.

 


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