$ 409.86
High-resolution 1024 PPR incremental encoder with HTL output, IP65 rating, and 12 mm hollow shaft. Ideal for motor control, robotics, and automation.
High-Resolution, Heavy-Duty Incremental Encoder for Precision Motion Control
The SICK DFS60E-TEEM01024 is a high-performance incremental encoder designed for industrial automation applications requiring precision, durability, and flexible integration. With 1,024 pulses per revolution and robust mechanical design, this encoder ensures accurate feedback in positioning and speed control systems — even under demanding environmental conditions.
Whether you’re engineering a motor control system, an automated conveyor, or a robotics platform, the DFS60E delivers consistent reliability backed by SICK’s proven sensor intelligence.
This encoder is built to serve OEMs, machine builders, and automation engineers who demand high-resolution feedback and environmental resilience. With its through-hollow shaft, high-speed tolerance (up to 6,000 rpm), and IP65-rated protection, it’s perfectly suited for applications like:
Factory automation
Motor feedback systems
Industrial robotics
Printing, packaging, or textile machinery
Conveyor and logistic systems
Part Number: 1037689
Encoders Model: DFS60E-TEEM01024
| Feature | Details | Benefit |
|---|---|---|
| Resolution | 1,024 pulses/revolution | Accurate motion detection and position control |
| Output Type | Incremental, HTL / Push-pull | Seamless integration into most industrial control systems |
| Signal Channels | 6 channels (A, A-, B, B-, Z, Z-) | Enhanced signal processing for robust performance |
| Supply Voltage | 10 to 32 V DC | Wide input range compatible with standard industrial systems |
| Output Frequency | ≤ 300 kHz | Suitable for high-speed rotary applications |
| Connection | 5 m, 8-wire cable | Simplifies installation, supports radial/axial orientation |
| Shaft Design | Through hollow shaft, 12 mm | Enables compact integration into shafts and motors |
| Material | Stainless steel shaft, aluminum flange and housing | Corrosion-resistant and mechanically durable |
| Protection Rating | IP65 (housing and shaft) | Withstands dust, vibration, and splash water |
| Operating Temp. | 0°C to +85°C | Suitable for a wide range of industrial environments |
| Shock/Vibration Resistance | 50 g shock, 20 g vibration | Ensures stable operation in high-impact settings |
| Start-up Torque | 0.8 Ncm | Quick and smooth system startup |
| Reference Signal | Single index pulse (Z), gated with A/B | Reliable homing reference for precise positioning |
| Short-Circuit & Reverse Polarity Protection | Yes | Enhanced electrical protection for long life |
| Mean Time to Failure (MTTFD) | 300 years | Extremely high reliability and long product life |
Download SICK DFS60E-TEEM01024 PDF Datasheet
Web Tension Monitoring in Roll-to-Roll Machinery
In web processing applications like film or textile manufacturing, the encoder helps maintain consistent tension on the material. Its fine resolution and durable construction ensure stable operation even in dusty or humid factory settings.
Cut-to-Length Automation on Conveyors
This encoder is integrated into roller or gear systems where each pulse is translated into a physical travel distance. Its precise resolution supports accurate cutting of materials such as sheet metal, packaging, or cables without manual measurement.
Joint Position Feedback in Robotic Arms
Encoders placed on each robotic joint track angular movement with high accuracy. Low startup torque ensures smooth initiation of joint movement, while high resistance to vibration supports stable performance in fast and repetitive motion tasks.
Rotational Tracking in Antenna or Radar Systems
Large-scale rotating systems like satellite dishes or radar arrays use encoders to measure angle and direction. The encoder’s index pulse and consistent signal output support exact homing and positioning throughout continuous rotation.
Conveyor Speed and Position Feedback
In automated logistics lines, encoders are fitted to conveyor motors or rollers to track movement and detect slippage. The through-hollow shaft makes integration easy, and its rugged enclosure withstands environmental challenges like dust and moisture.
Winding Control in Spooling Applications
Encoders are used to monitor the amount of material wound onto spools. The high mechanical lifespan of the bearing system supports uninterrupted operation over millions of rotations, making it ideal for paper, wire, or film winding processes.
Overtravel Detection in Automated Equipment
Machines use encoders to detect limits of motion and stop movement at precise positions. Compared to mechanical limit switches, the encoder provides more accurate and wear-free detection, especially beneficial in high-speed or high-precision systems.
| Pulses per revolution | 1,024 1) |
| Measuring step | 90° electric/pulses per revolution |
| Measuring step deviation at binary number of lines | ± 0.15° |
| Error limits | ± 0.3° |
1) See maximum revolution range.
| Communication interface | Incremental |
| Communication Interface detail | HTL / Push pull |
| Number of signal channels | 6-channel |
| Initialization time | 40 ms |
| Output frequency | ≤ 300 kHz |
| Load current | ≤ 30 mA |
| Power consumption | ≤ 0.5 W (without load) |
| Connection type | Cable, 8-wire, universal, 5 m 1) |
| Supply voltage | 10 … 32 V |
| Reference signal, number | 1 |
| Reference signal, position | 90°, electric, logically gated with A and B |
| Reverse polarity protection | ✔ |
| Short-circuit protection of the outputs | ✔ 2) |
| MTTFd: mean time to dangerous failure | 300 years (EN ISO 13849-1) 3) |
1) The universal cable connection is positioned so that it is possible to lay it without bends in a radial or axial direction.
2) Short-circuit opposite to another channel, US or GND permissable for maximum 30 s.
3) This product is a standard product and does not constitute a safety component as defined in the Machinery Directive. Calculation based on nominal load of components, average ambient temperature 40°C, frequency of use 8760 h/a. All electronic failures are considered hazardous. For more information, see document no. 8015532.
| Mechanical design | Through hollow shaft |
| Shaft diameter | 12 mm |
| Weight | + 0.2 kg |
| Shaft material | Stainless steel |
| Flange material | Aluminum |
| Housing material | Aluminum die cast |
| Start up torque | 0.8 Ncm (+20 °C) |
| Operating torque | 0.6 Ncm (+20 °C) |
| Permissible movement static | ± 0.3 mm (radial)
± 0.5 mm (axial) |
| Permissible movement dynamic | ± 0.2 mm (radial)
± 0.1 mm (axial) |
| Operating speed | ≤ 6,000 min⁻¹ 1) |
| Moment of inertia of the rotor | 40 gcm² |
| Bearing lifetime | 3.6 x 10^10 revolutions |
| Angular acceleration | ≤ 500,000 rad/s² |
1) Allow for self-heating of 3.3 K per 1,000 rpm when designing the operating temperature range.
| EMC | According to EN 61000-6-2 and EN 61000-6-4 |
| Enclosure rating | IP65, housing side, cable connection (IEC 60529)
IP65, shaft side (IEC 60529) |
| Permissible relative humidity | 90 % (Condensation not permitted) |
| Operating temperature range | 0 °C … +85 °C |
| Storage temperature range | –40 °C … +100 °C, without package |
| Resistance to shocks | 50 g, 6 ms (EN 60068-2-27) |
| Resistance to vibration | 20 g, 10 Hz … 2,000 Hz (EN 60068-2-6) |
Stator Couplings – For secure, vibration-resistant mounting of hollow shaft encoders
Clamping Rings (Steel) – Ensures tight axial alignment on 12 mm shafts
Bearing Brackets – Ideal for high-load rotary applications like belt pulleys or chain drives
M12/M23 Connector Cables – Shielded for industrial environments, supports HTL/TTL signals
Universal Cable Assemblies – Pre-terminated 8-wire cables for fast encoder installation
DFS60B Series – With programmable pulse count and standard shaft options
DBS36E Series – Compact 36 mm design, ideal for tight spaces
DFS60I Series – With integrated diagnostics and status LEDs for error feedback
DFS60S Pro – SIL2/PLd-certified version for safety applications
DGS80 Series – Robust, high-resolution encoder with universal mounting features
Contact our expert team for volume pricing, application support, or to get help integrating this sensor into your automation system.
